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Product Description

Custom OEM non-standard Aluminum Alloy Die Casting V Belt Pulleys

HangZhou CHINAMFG Industry and Trade Co., Ltd. is a comprehensive enterprise integrating metal die-casting production, aluminum alloy high-strength squeeze casting, plastic injection production, and mold R&D and manufacturing. 

Focus on the development of technical services for lightweight equipment, processes and products.
We have successfully provided a complete set of solutions in light alloy precision forming for hundreds of domestic and oversea customers, helping customers solve many production technical problems and achieve value increasement, the industries include automobiles and motorcycles, communications, engineering machinery, aviation, and electronics etc.

Product parameter

Process Aluminum Die casting, Squeeze casting+T6, Zinc Alloy die casting,CNC machining, Turning
Equipment Cold chamber die casting machine:200T/280T/400T/600T/800T/1100T.CNC centers, CNC turning, CNC lathes, electrical pulse, line cutting, milling, drilling, grinding
Material A319, A356, A360, A369, A380, A383, A384, A413, A535, 44300, 44300, 46000, AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7 ect.
Squeeze Casting: A356+T6, A356.2+T6, AlSi9Mg+T6, Zl108+T6, AlTi-Alloy+T6
Surface Trimming, Deburring,Polishing, Shot blasting, Sand blasting,Tumbling, Powder coating, Anodizing, Chrome, Zinc, Electrophoresis, Passivation, Chemical coating.
Software Assistance Pro-e/Solid work/UG/Auto CAD/CATIA
Products Application Automotive industry, Bicycle and motorcycle, Door and windows and furniture, Household  appliance, Gas meter, Power tool,LED lighting, Medical instrument parts, ect.

Factory workshop

Product Show 

Our Equipment  
 

-Die-casting equipment (200T-11000T Casting Machine )
-injection molding equipment
-Precision CNC lathes
-Milling machines
-Ultrasonic welding machines
-Avarious auxiliary processing machinery. 

Our New Porcessing Technology -Squeeze Casting 
 

Aluminum alloy Liquid forging also called Squeeze casting. The principle is to fill the molten or semi-molten metal or alloy in the mold cavity, and then apply high pressure to plastically deform the solidified metal. The unsolidified metal is subjected to isostatic pressure and high-pressure solidification occurs at the same time then get the parts or blanks, T6 heat treatment can be performed to obtain high-strength, high-precision parts.

Mechanical properties– Compare with other Casting  
 
Integrated the advantages of forging and Traditional die casting


Our Packing 

Carton + Pallet  / According to Clients Requirement 

Why Choose us ? 

–20 Years Aluminum Die casting Experience .
–Drawings–Mold development–Casting production–Surface treatment one-stop service .
–Manufacture factory with Competitive price , Higher quality .
–Leading domestic aluminum alloy squeeze casting technology . 

FAQ 

1. How can I get the quotation?

Please send us information for quote: drawing, material, weight, quantity and request.

2. If we don’t have drawing, can you make drawing for me?

Yes, we make the drawing of your sample and duplicate the sample.

3. When can I get the sample?

Sample: 15-20days after you start to make mold. The accurate time depends on your product.

4. What is your main order time?

Order time:20-25 days after the payment. The accurate time depends on your product.

5. What is your payment method?

Tooling: 100% TT advanced.

Main order: 50% deposit, balance 50% to be paid before shipment.

6. Which kind of file format you can read?

PDF, ISGS, DWG, STEP, MAX..

 

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Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Auto Parts
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

aluminum pulley

What maintenance procedures are required to keep aluminum pulleys in good condition?

Maintaining aluminum pulleys in good condition requires regular maintenance procedures to ensure optimal performance and longevity. Here is a detailed explanation of the maintenance procedures required to keep aluminum pulleys in good condition:

  • Cleaning: Regular cleaning is essential to remove dirt, dust, and debris that may accumulate on the pulleys. Use a mild detergent or soap solution and a soft brush or cloth to gently clean the pulleys, ensuring that all surfaces are thoroughly cleaned. Rinse the pulleys with clean water and dry them completely before reinstallation.
  • Inspection: Periodically inspect the aluminum pulleys for any signs of wear, damage, or corrosion. Check for any cracks, dents, or deformations that may affect their performance. Examine the pulley bearings for smooth operation and ensure that they are properly lubricated. If any issues or abnormalities are detected, address them promptly by repairing or replacing the affected pulleys.
  • Lubrication: Proper lubrication of the pulley bearings and moving parts is vital for smooth operation and to prevent friction-related issues. Use a lubricant recommended by the manufacturer and apply it to the bearings as per the specified guidelines. Avoid over-lubrication, as excessive grease or oil can attract dust and debris, potentially affecting the pulley’s performance.
  • Protection against Corrosion: While aluminum pulleys are inherently corrosion-resistant, additional protection can be applied to further enhance their durability. Consider applying a corrosion-resistant coating or treatment, such as anodizing or powder coating, to the pulleys. These protective coatings act as a barrier against corrosion and help maintain the pulleys’ condition, particularly in harsh or corrosive environments.
  • Proper Alignment: Ensure that the aluminum pulleys are properly aligned with the cables, belts, or chains they are connected to. Misalignment can lead to increased wear, noise, and reduced efficiency. Regularly check the alignment and make any necessary adjustments to ensure smooth and precise movement of the pulleys.
  • Regular Maintenance Schedule: Establish a regular maintenance schedule for the aluminum pulleys based on the manufacturer’s recommendations and the specific operating conditions. This may include periodic cleaning, lubrication, and inspection intervals. Adhering to a maintenance schedule ensures that the pulleys receive the necessary care and attention to remain in good condition and perform optimally.

By following these maintenance procedures, aluminum pulleys can be kept in good condition, ensuring their longevity, reliable performance, and overall efficiency. Regular cleaning, inspection, lubrication, protection against corrosion, proper alignment, and adherence to a maintenance schedule are key to maintaining the optimal condition of aluminum pulleys.

aluminum pulley

How is the durability of aluminum pulleys compared to other materials?

When comparing the durability of aluminum pulleys to other materials, it’s important to consider various factors. Here is a detailed explanation of how the durability of aluminum pulleys compares to other materials:

  • Corrosion Resistance: Aluminum pulleys offer excellent corrosion resistance. Unlike materials such as steel or iron, aluminum does not rust. This corrosion resistance helps protect the pulleys from degradation and extends their lifespan, particularly in environments with high humidity or exposure to corrosive substances.
  • Strength-to-Weight Ratio: The strength-to-weight ratio of aluminum is favorable compared to many other materials. Aluminum pulleys can withstand substantial loads and forces while being lightweight. This high strength-to-weight ratio contributes to their durability by allowing them to handle the demands of various applications without compromising structural integrity.
  • Wear Resistance: Aluminum pulleys exhibit good wear resistance, especially when properly lubricated. However, it’s worth noting that certain materials, such as hardened steel or ceramics, may offer higher wear resistance in extremely demanding or abrasive conditions. Nonetheless, with appropriate maintenance and lubrication, aluminum pulleys can provide satisfactory wear resistance for many applications.
  • Impact Resistance: Aluminum pulleys generally have good impact resistance, enabling them to withstand occasional impacts or shocks. However, certain materials like cast iron or steel can offer higher impact resistance in extremely rugged environments. The impact resistance of aluminum pulleys is typically sufficient for most applications, but specific considerations should be made for highly demanding conditions.
  • Temperature Stability: Aluminum pulleys have a relatively low melting point compared to materials like steel or cast iron. While aluminum can withstand normal operating temperatures in automotive and mechanical systems, it may not be suitable for applications where extremely high temperatures are involved. In such cases, materials designed for high-temperature environments, like heat-resistant alloys or ceramics, may offer greater durability.
  • Maintenance Requirements: The durability of aluminum pulleys can be further enhanced through proper maintenance procedures, such as regular cleaning, lubrication, and inspection. Adequate maintenance helps prevent premature wear, corrosion, and other issues, ensuring that the pulleys remain in good condition and perform optimally over time.

In summary, aluminum pulleys offer good durability compared to many other materials, particularly when considering their corrosion resistance, strength-to-weight ratio, wear resistance with proper lubrication, impact resistance, and general suitability for normal operating temperatures. However, in extremely demanding conditions, such as highly corrosive environments, abrasive applications, or extreme temperatures, alternative materials specifically designed for those conditions may provide even higher durability.

aluminum pulley

What is an aluminum pulley, and how is it different from other pulleys?

An aluminum pulley is a type of pulley that is specifically made using aluminum as the primary material. It is designed to provide the benefits and characteristics associated with aluminum while serving its intended pulley function. Here is a detailed explanation of what an aluminum pulley is and how it differs from other pulleys:

  • Material Composition: An aluminum pulley is primarily made from aluminum, which is a lightweight metal known for its excellent strength-to-weight ratio. Aluminum is chosen for its specific properties, including high corrosion resistance, electrical conductivity, thermal conductivity, and low density. These characteristics make aluminum pulleys advantageous for various applications where weight reduction, durability, and resistance to environmental factors are important considerations.
  • Weight Reduction: One of the key advantages of aluminum pulleys is their lightweight nature. Aluminum is significantly lighter than materials such as steel or iron commonly used in pulley construction. The reduced weight of aluminum pulleys offers several benefits, including easier handling, lower inertia, and reduced strain on the supporting structures and cables. The lightweight nature of aluminum pulleys also contributes to energy efficiency in systems where pulleys are involved in rotational motion.
  • Corrosion Resistance: Aluminum pulleys are highly resistant to corrosion, especially when compared to ferrous metals like steel or iron. Aluminum naturally forms a thin and protective oxide layer on its surface when exposed to air, which acts as a barrier against corrosion. This corrosion resistance makes aluminum pulleys suitable for applications in outdoor environments or areas where exposure to moisture, chemicals, or saltwater is a concern. It helps to prolong the lifespan and maintain the performance of the pulleys in such conditions.
  • Conductivity: Aluminum is an excellent conductor of both electricity and heat. Aluminum pulleys offer good electrical conductivity, making them suitable for applications where electrical grounding or conductivity is required. They can help dissipate electrical charges or heat generated during operation, contributing to the overall safety and efficiency of systems that incorporate aluminum pulleys.
  • Low Friction: Aluminum pulleys typically have low friction properties due to the smooth surface finish of aluminum and its compatibility with various lubricants. The low friction characteristics of aluminum pulleys reduce energy losses, minimize wear and tear on cables, and allow for smoother and more efficient operation. These pulleys are often used in applications where minimizing friction and maximizing energy transfer are essential, such as in mechanical systems or conveyors.
  • Applications: Aluminum pulleys find applications in a wide range of industries and systems. They are commonly used in material handling equipment, conveyor systems, lifting and rigging applications, and even in recreational activities such as rock climbing or zip-lining. The lightweight nature, corrosion resistance, and other properties of aluminum pulleys make them suitable for situations where weight reduction, durability, and performance are critical.

In summary, an aluminum pulley is a pulley specifically manufactured using aluminum as the primary material. It offers advantages such as lightweight construction, corrosion resistance, good conductivity, low friction, and compatibility with various applications. These characteristics differentiate aluminum pulleys from other types of pulleys and make them a preferred choice in industries where the benefits of aluminum are desired.

China Custom Custom OEM Non-Standard Aluminum Alloy Die Casting V Belt Pulleys   pulley alternatorChina Custom Custom OEM Non-Standard Aluminum Alloy Die Casting V Belt Pulleys   pulley alternator
editor by CX

2024-05-10