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Solution Description

Large Business 1200mm Diameter Rubber Lagging Drum Push Conveyor Pulley for Mining

1.Driving pulley is the principal part for transmiting the electrical power,as for each the diferent carying capacities,the drivingpulley can be divided into 3 categones:Gentle duty,meium duty and hefty duty,and for the very same diameter ofthe pulley,there are numerous diverse axle diameters and central spans.
The surface area teatrment of the drving puley can be easy metal,hering bone or rhombic rubber lagging,thesmooth steel pulley is obtainable for the spot which atmosphere is tiny energy,smal belt width and dry,theherring bone rubber lagging has a huge friction facto,beter anti-slippery and drainage capability,but it has its owndirection,the rhombic rubber lagging is offered for twoway functioning conveyors,the vuicanized rubber laggedpulley are mesty utilised for essential applicatons.
two.The tail pulley is utilized for altering the direction of the belt working or increasing the wrap angle in between theconveyor belt and the driving pulley As for each diverse carrying capacities,the bend pulley can be divided into 3 calegories:light obligation,medium duty and heaw cluty.The pulley which is utilized for extending the speak to floor,is usualy utilised for belowor equal to 45 degree bending.The sutace therapy of the bend puley can be sleek stel and excess fat rubber lagging.

Type Belt width(mm) Standard Diameter(mm) Duration(mm)
Drive pulley 500 five hundred Length of the pulley depends on the belt width of the conveyor
650 five hundred~630
800 630~1000
1000 800~1150
1200 800~1150
1400 1000~1350
1600 1150~1600
1800 1150~1800
2000 1350~2000
2200 1600~2200
2400 1800~2400
Bend pulley five hundred 250~500
650 250~630
800 250~a thousand
one thousand 250~1600
1200 250~1600
1400 315~1600
1600 four hundred~1600
1800 400~1600
2000 five hundred~1600
2200 630~1600
2400 800~1600

 Benefits:

1. Dust-proof & Water-proof
The make contact with-sealing is adopted, which enjoys far more exceptional dustproof and waterproof
two. Minimal Vibration and Sound
Static balance test to make certain G40 precision stage.
three. Robust Pressure of Friction
The materials for shaft is solid shaft of 40Cr as an alternative of #forty five round steel,which increases mechanical home
four. Straightforward Installation & Straightforward Routine maintenance
The bearing block and taper-lock are ground, which make sure the set up precision
5. Min 50000 hours support lifestyle

 

1.Uncooked materials management:
Suppliers are on steady supervision and direction,subcontracted parts should be 100%tested ahead of implementation.
two.The internal solution:
Stringent implementation of processing route.Strengthening method direction,refining on innerproduct.
three. Assermbly and completion of inspection:
In rigid accordance with the assembling operate instruction,rigid inspection process for accuracyand efficiency of generation.
four.Solution acceptance:
Strict compliance with the acceptance conditions,a comprehensive review of the product to ensureproduct experienced.

one.)Pipe: seamless steel : it was precisely cut by making use of the flame reducing machine.

two.)The sleeve & disc :it was cut by using the laser cutter device specifically.

 

3.)Shaft: We chose 45# spherical metal & sleeve and process the complete shaft so that it assures shaft concentricity and reduction for the eccentric shaft power. It make positive the pulley shift more steady

4.)Bearing set & bearing: substantial-quality bearing which is scorching charging and bearing block are outfitted interior bearing enlargement system, so the bearing can be easily pushed to the bearing position  and it avoids the bearing hurt from the beating.

Tests for the pulley

We have the professional testing equipment for the pulley.    We require make the removing interior tension therapies when the pulley’s endure forces exceed 80KN and we will make the static  balance inspection when the belt speed exceeds 2.5m/s.  
And we laso make the Drum dynamic equilibrium take a look at for the pulley to affirm the good top quality prior to despatched to the buyer.

Packing:
Following all the merchandise examined then make the packing, then the goods put into the warehouse to wait around to ship to the buyer
Our initiatives:
Exhitbition and the buyer going to~
We also attend several kinds of associated exhibitations to know much more our products for the consumer. This kind of as Canton fair, buma truthful andother minging fairs.
Our business and goods get the buyer approve and numerous buyer vist us and make the orders for us.

Organization certification &honor
We have the ISO 9001 certification The merchandise have obtained a variety of patents. For case in point: Trademarks, patents,ects.

Following sale services
We provide the buyer greatest soon after sale providers, and we remedy the problems any time.
 

one)Installation guide

2)Give drawings and recommendations

3)On-internet site advice of dispatched engineers

four)Product after revenue:

The machine has a extended warranty of 2 a long time

Roller guarantee fifty,000 hours.

The firm introduction:
 HangZhou CZPT conveying Machinery Co.,Ltd was started in 2005.      
It is registered capital is 11.68million CNY and It is private joint-inventory organization. Our principal goods are cnoveyor roller,idler,frame, pulley,belt and belt conveyor system for TD75 ,DTII,DTIIA,CEMA ects.
we has large lathes, numerical management, double pressing machine, double welding equipment, double dull lathe, milling equipment, sawing device and so on. The items have acquired a variety of patents. We can make a lot more than 1 thousand rollers and 10 pulleys for every working day.
We have the professionalQC dept. to preserve the great high quality just before the goods sent out. The merchandise are bought to Middle East,Africa ,Australia,Europe,Southeast Asia,Russia and some other nations and areas. We will Bolster the internal administration and increase our products’ good quality continually.We will offer the best products for buyers from the beginning to the end.


FAQ

one.Q: Your bearing variety and brand name typically use? 
 A:Large ball bearing type deep ball bearing withSRB, and according to customer’s needs. 

two.Q: How is your Payment Term? 
A: T/T or L/C. Yet another payment time period we can also talk about. 

3.Q: Can you personalize it? 
A: We support customization according to your request. 

4.Q: What’s the MOQ? 
A: 3 piece. 

5.Q: What’s the manufacturing capability of your conveyor pulley? 
twenty pcs/day.

6.Q: What’s your roller’s lifetime?
Our pulley have a long life time with great functionality and generally
make sure 30000 to 50000 hrs underneath the typical internet site and operation.

Contact us: 
Contact individual: Sunny Li
 

 

Material: Carbon Steel
Surface Treatment: Baking Paint
Motor Type: No Motor
Installation: Horizontal
Bearing: Self-Aligning Ball Bearings
Pulley Lagging Type: Heat/Thermal Vulcanized Rubber Casting, Rubber Lag

###

Customization:

###

Type Belt width(mm) Standard Diameter(mm) Length(mm)
Drive pulley 500 500 Length of the pulley depends on the belt width of the conveyor
650 500~630
800 630~1000
1000 800~1150
1200 800~1150
1400 1000~1350
1600 1150~1600
1800 1150~1800
2000 1350~2000
2200 1600~2200
2400 1800~2400
Bend pulley 500 250~500
650 250~630
800 250~1000
1000 250~1600
1200 250~1600
1400 315~1600
1600 400~1600
1800 400~1600
2000 500~1600
2200 630~1600
2400 800~1600
Material: Carbon Steel
Surface Treatment: Baking Paint
Motor Type: No Motor
Installation: Horizontal
Bearing: Self-Aligning Ball Bearings
Pulley Lagging Type: Heat/Thermal Vulcanized Rubber Casting, Rubber Lag

###

Customization:

###

Type Belt width(mm) Standard Diameter(mm) Length(mm)
Drive pulley 500 500 Length of the pulley depends on the belt width of the conveyor
650 500~630
800 630~1000
1000 800~1150
1200 800~1150
1400 1000~1350
1600 1150~1600
1800 1150~1800
2000 1350~2000
2200 1600~2200
2400 1800~2400
Bend pulley 500 250~500
650 250~630
800 250~1000
1000 250~1600
1200 250~1600
1400 315~1600
1600 400~1600
1800 400~1600
2000 500~1600
2200 630~1600
2400 800~1600

How to Assemble a Pulley System

A pulley is a wheel that rotates on a shaft or shaft to support the movement of a taut cable. Pulleys allow power to be transmitted from the shaft to the cable.
pulley

Simple pulley

The simplest theory of operation of a pulley system assumes that the rope and weight are weightless and that the rope and pulley are not stretched. Since the force on the pulley is the same, the force on the pulley shaft must also be zero. Therefore, the force exerted on the pulley shaft is also distributed evenly between the two wires passing through the pulley. The force distribution is shown in Figure 1.
The use of simple pulleys is as old as history. Before the Industrial Revolution, people relied on muscle strength to carry heavy loads. Pulleys, levers and ramps make this possible. Today, we can see pulleys in a variety of systems, from exercise equipment to garage doors, and even rock climbers use them to help them reach greater heights. As you can see, these simple machines have been around for centuries and are used in everyday life.
Another simple pulley system is the pulley system. In this system, there is a fixed pulley at the top and a movable pulley at the bottom. The two pulleys are connected by a rope. This combination reduces the amount of work required to lift the load. Additionally, the ropes used in this system are usually made of rope and woven through the individual wheels of the pulley drum.
A pulley is an ingenious device that distributes weight evenly and can be used to lift heavy objects. It is easy to build and can be easily modified for a wide range of activities. Even young children can make their own with very few materials. You can also use simple household items such as washing machines, thin textbooks and even chopsticks. It’s very useful and can be a great addition to your child’s science and engineering activities.
The simplest pulley system is movable. The axis of the movable pulley can move freely in space. The load is attached to one end of the pulley and the other end to the stationary object. By applying force on the other end of the rope, the load is lifted. The force at the other end of the rope is equal to the force at the free end of the pulley.
Another form of pulley is the compound pulley. Compound pulleys use two or more wheels to transmit force. Compound pulleys have two or more wheels and can lift heavier objects. Dim is POLE2.
pulley

tapered pulley

It is important to clean and align the bolt holes before assembling the tapered pulley. The screws should be lubricated and the threads cleaned before installation. To install the pulley, insert it into the shaft keyway. The keyway should be aligned with the shaft hole to prevent foreign matter from entering the pulley. Then, alternately tighten the bolts until the pulley is tightened to the desired torque.
A tapered pulley is a basic structure. The pulley belt is arranged across four steps. Installed between the headstock casting and the main shaft, it is often used in the paper industry. It integrates with printing machinery and supports assembly lines. These pulleys are also available in metric range options, eliminating the need for ke-waying or re-drilling. They are easy to install, and users can even customize them to suit their needs.
CZPT Private Limited is a company that provides unique products for various industries. This large product is used for many different purposes. Also, it is manufactured for industrial use. The company’s website provides detailed specifications for the product. If you need a tapered pulley, contact a company in your area today to purchase a quality product!
Tapered pulleys are vital to paper mill machinery. Its special design and construction enable it to transmit power from the engine source to the drive components. The advantages of this pulley include low maintenance costs and high mechanical strength. Cone wheel diameters range from 10 inches to 74 inches. These pulleys are commonly used in paper mills as they offer low maintenance, high mechanical strength and low wear.
A tapered sleeve connects the pulley to the shaft and forms an interference fit connector. The taper sleeve is fixed on the shaft with a key, and the corresponding inner hole is fixed on the shaft with a key. These features transmit torque and force to the pulley through friction. This allows the tapered pulley to move in a circular motion. The torque transfer characteristics of this pulley are most effective in high speed applications.
The sleeve is the most important part when assembling the tapered pulley. There is an 8-degree taper inside the cone, which is closely connected to the inner surface of the pulley. Taper sleeves and pulleys are interchangeable. However, tapered pulleys can be damaged after prolonged use.
pulley

pulley pulley system

A pulley pulley system is a great way to move heavy objects. These systems have been around for centuries, dating back to the ancient Greeks. This simple mechanism enables a person to lift heavy objects. These blocks are usually made of rope, and the number of turns varies for different types of rope. Some blocks have more cords than others, which creates friction and interferes with the easy movement of the lifting system.
When using a pulley pulley, the first thing to decide is which direction to pull. Unfavorable rigging means pulling in the opposite direction. In theory, this method is less efficient, but sometimes requires a certain amount of work space. The benefit is that you will increase the mechanical advantage of the pulley by pulling in the opposite direction. So the interception and tackle system will give you more of a mechanical advantage.
Pulley pulleys are an excellent choice for lifting heavy objects. The system is simple to install and users can easily lift objects without extensive training. Figure 3.40 shows a pulley in action. In this photo, the person on the left is pulling a rope and tying the end of the rope to a weight. When the rope is attached to the load, the rope will be pulled over the pulley and pulley.
The blocks on the blocks are attached to the ends of the rope. This creates unique lifting advantages compared to single-line systems. In Figure 3, the tension of each thread is equal to one-third of the unit weight. When the rope is pulled over the pulley, the force is divided equally between the two wires. The other pulley reverses the direction of the force, but that doesn’t add any advantage.
Use pulleys to reduce traction and load. The weight of the load has not changed, but the length of the rope has increased. Using this method, lifting the load by pulling the rope four times reduces the force required to lift one foot. Likewise, if the pulley system had four pulleys instead of three, the length of the rope would be tripled.
The system can transmit loads in any direction. Rope length is determined by multiplying the distance from the fixed block to the load by the mechanical advantage. If the mechanical advantage is 3:1, then passing the rope through the pulley 3 times will produce the required traction distance. Also, the length of the rope will depend on the mechanical advantage, so if the load is three times the length of the rope, it will be more than three times the required length.

China Heavy Industry 1200mm Diameter Rubber Lagging Drum Drive Conveyor Pulley for Mining     idler pulley	China Heavy Industry 1200mm Diameter Rubber Lagging Drum Drive Conveyor Pulley for Mining     idler pulley
editor by czh 2022-12-18