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Stone/Rock/Mining Crusher Spare Parts Jaw/Cone/Impact/VSI Crusher Parts
We provide crusher spare parts for many band of crushing plants. 

We provide replacement parts for many brands of crushing plants. like, manganese liners,cone crusher mantle and concave(bowl liner), hsi bars and liners, blow bars, side liners, jaw liners, jaw plates, teeth plates, VSI wear parts, etc, for jaw crusher, cone crusher, impact crusher, VSI sand maker, etc.

We can provide custom casting service, based on the drawings from the clients.
We will make wooden mould, and sand cast the parts, after a series processes, you will get high quality wear parts in high manganese matching your machines. 
1-Introduction of Jaw Crusher Parts
Jaw plate is manufactured with super high manganese steel, therefore it has a service life 50~100% longer than those made of traditional high manganese steel. Every model of PE series jaw crushers is tested for shock, stress, strain, thermal loading, deformation, vibration and noise under a wide range of load conditions. The special processing techniques ensure that our jaw plate has leading performance:
1)Using cold processing hardening technology, the hardness is improved.
2)Water toughening technology to avoid making the performance poor during the process of natural phase change.

2- Introduction of Cone Crusher Parts
which is designed to protect the Cone Crusher, thus improves the working life.We supply high qualified concave in high Cr, Mo, alloy steel for Cone Crusher.
Cone Crusher Parts 
1. Spare parts for Cone Crusher.
2. Be used in manganese steel
3. We can do as per customer’s requirements.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands, like the spare parts for the below crushers.

Crusher type Model Spare parts
Cone   crusher HP100, HP200, HP300, HP400, HP500, HP4, HP5, GP100, GP200, GP300, GP550, GP11 Bowl liner, mantle
H2800, H3800, H4800, H6800, H7800, H8800, S2800, S3800, S4800, S6800
4FT.Standard, 4-1/4FT.Short head , 5-1/2FT.Standard

Features of cone crusher wear parts :
1) Material: high manganese steel:Mn13Cr2, Mn18Cr2, etc;
2) Use: Machinery in metal recovery smash, mine, metallurgy, chemical industry, cement, petroleum etc.
3) Production quality testing: High frequency infrared carbon & sulfur analyzer, Metallographic microscope, Machinery performance testing equipment, Hardness testing equipment, Ultrasonic inspection equipment
4) Easy installation: The anti-abrasion block is a semi-permanent part, which is easy for replacement.
Chemical composition of cone crusher wear parts

Code Elem C Mn Si Cr Mo P S
ZGMn13-1 1-1.45 11-14 0.3-1 ≤0.09 ≤0.04
ZGMn13-2 0.9-1.35 11-14 0.3-1 ≤0.09 ≤0.04
ZGMn13-3 0.9-1.35 11-14 0.3-0.8 ≤0.09 ≤0.04
ZGMn13-4 0.9-1.3 11-14 0.3-0.8 1.5-2 ≤0.09 ≤0.04
ZGMn13-5 0.75-1.3 11-14 0.3-1 0.9-1.2 ≤0.09 ≤0.04

3-Introduction of Impact Crusher Parts
Blow bar Made by high wear-resisting material:high chrome cast-iron and high-manganese steel.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands.
 
Chemical composition of Impact Crusher Parts

NO. chemical composition % HRC
C Si Mn Cr Mo Na Cu P S
KmTBCr4Mo 2.5-3.5 0.5-1.0 0.5-1.0 3.5-4.5 0.3-0.5 ≤0.15 ≤0.10 ≥55
KmTBCr9Ni5Si2 2.5-3.6 1.5-2.2 0.3-0.8 8.0-10.0 0-1.0 4.5-6.5 4.5-6.5 ≥58
KmTBCr15Mo 2.8-3.5 ≤1.0 0.5-1.0 13-18 0.5-3.0 0-1.0 0-1.0 ≤0.10 ≤0.06 ≥58
KmTBCr20Mo 2.0-3.3 ≤1.2 ≤2.0 18-23 ≤3.0 ≤2.5 ≤1.2 ≥60
KmTBCr26 2.3-3.3 ≤1.2 ≤1.0 23-30 ≤3.0 ≤2.5 ≤2.0 ≥60

Crusher Wear Parts

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After-sales Service: One Year
Warranty: One Year
Certification: ISO 9001:2008
Standard: AISI, GB, ASTM, DIN
Surface Treatment: Without Processing
Manufacturing Process: Casting
Samples:
US$ 200/Piece
1 Piece(Min.Order)

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Customization:
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aluminum pulley

What role do aluminum pulleys play in industrial machinery and conveyor systems?

Aluminum pulleys play a crucial role in industrial machinery and conveyor systems, contributing to their efficient operation and reliable performance. The lightweight and durable characteristics of aluminum make it a preferred material for pulleys in these applications. Here is a detailed explanation of the role aluminum pulleys play in industrial machinery and conveyor systems:

  • Power Transmission: Aluminum pulleys are used in industrial machinery and conveyor systems to transmit power from a motor or power source to various components. They are often connected to a motor or drive shaft and are responsible for transferring rotational motion to belts, chains, or cables. By providing a point of contact and facilitating the transfer of power, aluminum pulleys ensure the smooth and efficient operation of the machinery or conveyor system.
  • Guidance and Tensioning: In conveyor systems, aluminum pulleys are employed to guide and redirect the movement of belts or chains. They are strategically positioned to maintain proper alignment and prevent deviation or slippage of the conveyor components. Additionally, aluminum pulleys help in tensioning the belts or chains, ensuring the desired level of tightness for optimal performance and preventing sagging or excessive looseness.
  • Speed Control: Aluminum pulleys in industrial machinery and conveyor systems can be utilized for speed control. By varying the size or diameter of the pulleys, the rotational speed of belts, chains, or cables can be adjusted. This allows for precise control over the movement and speed of the conveyed materials or the operation of various machine components. Aluminum pulleys facilitate speed control, enabling customization of the system according to specific requirements.
  • Load Distribution: Aluminum pulleys aid in load distribution within industrial machinery and conveyor systems. They are designed to withstand and distribute the forces and loads applied to the belts, chains, or cables. By evenly distributing the load, aluminum pulleys prevent localized stress or strain on specific components, ensuring the longevity and reliability of the system. This load distribution capability is vital in heavy-duty applications that involve the movement of large or heavy materials.
  • Noise Reduction: Aluminum pulleys contribute to noise reduction in industrial machinery and conveyor systems. They are engineered to operate smoothly and quietly, minimizing vibrations and noise generated during operation. The lightweight nature of aluminum pulleys reduces the overall weight and inertia of the rotating components, resulting in reduced noise levels. This is particularly beneficial in environments where noise control is crucial, such as manufacturing facilities or warehouses.
  • Maintenance and Serviceability: Aluminum pulleys in industrial machinery and conveyor systems enhance maintenance and serviceability. The lightweight construction of aluminum pulleys simplifies installation, replacement, and maintenance procedures. They are easy to handle and maneuver, reducing the time and effort required for maintenance tasks. Moreover, the durability of aluminum ensures extended service life, minimizing downtime and improving the overall productivity of the machinery or conveyor system.

In summary, aluminum pulleys play a vital role in industrial machinery and conveyor systems by facilitating power transmission, guiding and tensioning belts or chains, enabling speed control, distributing loads, reducing noise, and enhancing maintenance and serviceability. The lightweight and durable characteristics of aluminum make it an excellent choice for pulleys in these applications, ensuring efficient operation, reliable performance, and longevity of the machinery and conveyor systems.

aluminum pulley

Are there any limitations or temperature constraints with aluminum pulleys?

While aluminum pulleys offer numerous benefits, they do have some limitations and temperature constraints that should be taken into consideration. Here is a detailed explanation of these limitations and temperature constraints:

  • Temperature Limitations: Aluminum pulleys have a relatively low melting point compared to other metals. The melting point of aluminum is around 660 degrees Celsius (1220 degrees Fahrenheit). Therefore, they are not suitable for applications that involve extremely high temperatures, such as in certain industrial or high-temperature manufacturing processes. Exposing aluminum pulleys to temperatures above their melting point can cause deformation, structural failure, or even complete melting of the pulley.
  • Thermal Expansion: Aluminum has a relatively high coefficient of thermal expansion. This means that aluminum pulleys will expand and contract more significantly with temperature changes compared to pulleys made of materials with lower coefficients of expansion. In applications where precise dimensional stability is crucial, such as in high-precision machinery or systems with tight tolerances, thermal expansion of aluminum pulleys should be carefully considered and accounted for in the design and operation.
  • Strength at Elevated Temperatures: The mechanical strength of aluminum decreases as the temperature rises. At elevated temperatures, aluminum pulleys may experience reduced load-bearing capacity and lower resistance to deformation or failure. Therefore, in applications where high mechanical strength is required at elevated temperatures, alternative materials with better high-temperature performance, such as steel or heat-resistant alloys, may be more suitable.
  • Corrosion: While aluminum exhibits good corrosion resistance in many environments, it is not immune to corrosion. Aluminum pulleys can be susceptible to corrosion in certain conditions, particularly in the presence of saltwater, acidic or alkaline solutions, and harsh chemicals. Corrosion can weaken the pulley and compromise its performance. Proper protective measures, such as coatings or anodizing, can be applied to mitigate the risk of corrosion and enhance the pulley’s durability.
  • Compatibility: Aluminum pulleys may not be compatible with certain belts or materials in specific applications. Some belts or materials may cause excessive wear, friction, or slippage when in contact with aluminum surfaces. It is important to consider the compatibility between the aluminum pulleys and the mating components to ensure optimal performance and avoid premature wear or failure.

While aluminum pulleys offer many advantages, it is essential to consider their limitations and temperature constraints. These include temperature limitations, thermal expansion, reduced strength at elevated temperatures, susceptibility to corrosion, and compatibility issues with certain belts or materials. By understanding these limitations, appropriate design considerations and material choices can be made to ensure the effective and reliable use of aluminum pulleys in specific applications.

aluminum pulley

Can you explain the industries where aluminum pulleys are commonly employed?

Aluminum pulleys find applications in a wide range of industries due to their unique properties and advantages. The versatility and benefits of aluminum make it an ideal material for pulleys in various sectors. Here is a detailed explanation of the industries where aluminum pulleys are commonly employed:

  • Material Handling: Aluminum pulleys are extensively used in material handling industries. They are employed in conveyor systems, lifting equipment, and hoists. The lightweight nature of aluminum pulleys makes them suitable for applications where weight reduction is crucial, such as overhead crane systems or portable lifting devices. Aluminum pulleys offer efficient and smooth operation while handling and transporting materials in manufacturing plants, warehouses, distribution centers, and logistics facilities.
  • Construction: The construction industry utilizes aluminum pulleys in various applications. They are employed in construction hoists, scaffolding systems, and cable-driven equipment. Aluminum pulleys offer advantages such as weight reduction, corrosion resistance, and durability, making them suitable for construction sites, where the pulleys are exposed to outdoor elements and heavy loads. Additionally, the lightweight nature of aluminum pulleys simplifies transportation and installation processes in construction projects.
  • Manufacturing: In the manufacturing sector, aluminum pulleys are commonly used in machinery and equipment. They find applications in conveyor systems, assembly lines, and automated production processes. Aluminum pulleys provide low friction operation and efficient power transmission, contributing to the overall productivity and reliability of manufacturing operations. The corrosion resistance of aluminum pulleys is also beneficial in manufacturing environments where exposure to chemicals or moisture is a concern.
  • Recreational Activities: Aluminum pulleys are employed in various recreational activities that involve rope or cable systems. For example, in rock climbing, zip-lining, or aerial adventure courses, aluminum pulleys are used in safety systems and equipment. The lightweight nature and durability of aluminum pulleys make them well-suited for these activities, providing smooth and reliable movement along the ropes or cables while ensuring the safety of participants.
  • Marine and Offshore: The marine and offshore industries utilize aluminum pulleys in applications such as marine winches, davit systems, and boat rigging. Aluminum pulleys offer corrosion resistance, even in saltwater environments, making them suitable for marine applications. Their lightweight construction helps in reducing the overall weight of marine equipment and contributes to fuel efficiency in marine vessels. Aluminum pulleys also provide reliable and efficient operation in offshore environments where exposure to harsh conditions and extreme weather is common.
  • Agriculture: In the agricultural sector, aluminum pulleys are used in equipment such as irrigation systems, grain conveyors, and harvesters. The lightweight nature of aluminum pulleys allows for easy installation, maintenance, and adjustment of agricultural machinery. The corrosion resistance of aluminum is beneficial in agricultural environments where exposure to moisture, fertilizers, and chemicals can occur. Aluminum pulleys contribute to the smooth and efficient operation of agricultural equipment, enhancing productivity in farming and crop processing.

In summary, aluminum pulleys are commonly employed in industries such as material handling, construction, manufacturing, recreational activities, marine and offshore, and agriculture. Their unique properties, including lightweight construction, corrosion resistance, durability, and efficiency, make them suitable for diverse applications in these industries, contributing to improved performance, safety, and productivity.

China Hot selling OEM Cast Iron Aluminum Alloy Die Casting Industrial Belt Pulley   pulley and belt	China Hot selling OEM Cast Iron Aluminum Alloy Die Casting Industrial Belt Pulley   pulley and belt
editor by CX

2024-04-03