Select Page

Product Description

Farming equipment Aluminum belt pulley/Aluminum die casting belt pulley/Aluminum casting parts/farming equipment parts

Why Choose us
1. Own mould R&D team and mould making workshop.
2. Own factory to offer the reasonable prices and quick response.
3. Complete service from mould, production, heat treatment, surface treatment, assemble.
4. 20years experience for die casting.
5. Squeeze casting+T6 — to make the parts with lightweight and strong strength.

Process Aluminum Die casting, Squeeze casting+T6, Zinc Alloy die casting,CNC machining, Turning
Equipment Cold chamber die casting machine:200T/280T/400T/600T/800T/1100T.CNC centers, CNC turning, CNC lathes, electrical pulse, line cutting, milling, drilling, grinding
Material A319, A356, A360, A369, A380, A383, A384, A413, A535, 44300, 44300, 46000, AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7 ect.
Squeeze Casting: A356+T6, A356.2+T6, AlSi9Mg+T6, Zl108+T6, AlTi-Alloy+T6
Surface Trimming, Deburring,Polishing, Shot blasting, Sand blasting,Tumbling, Powder coating, Anodizing, Chrome, Zinc, Electrophoresis, Passivation, Chemical coating.
Software Assistance Pro-e/Solid work/UG/Auto CAD/CATIA
Products Application Automotive industry, Bicycle and motorcycle, Door and windows and furniture, Household  appliance, Gas meter, Power tool,LED lighting, Medical instrument parts, ect.

As a manufacturer, it is a great advantage to have our own moulds workshop, to make the perfect parts by saving time and costs. Set with full machines and skilled team, we can finish moulds very quickly for some big project with more than 50 models of parts. And changing or testing new samples always are free to customer and to be finished within short time.
Full equipments support us the enough production capacity. We can make a wide range of parts from 0.01kg ~ 20kg. We can offer a very short lead time for you and adjust our production shifts according to customers urgent needs.

Aluminum Lightweight Production–Squeeze casting
We have developed the process of squeeze casting successfully. After T6 treatment, parts will be same level of strength and hardness as forging, but not need so much machining jobs, then finally realized the high strength and light weight of production. 

Process introduction:
-Integrated the advantages of forging and die casting.
-Parts forming under vacuum & high pressure conditions.
-Parts are made with very high density, very strong strength & hardness after T6.
-Roughness of parts are as same as the die casting.
-Precision with no more machining for some complex structure

1. Can we get your free samples? 
A. For the samples in our stocksize, sure, we’d love to provide you for free to test the quality, but hope you can bear the Freight cost.
B. For the customized samples, we can also open a new mould  as your requests, but hope you can bear this samples cost. 

2.What is the normal lead time?
A. For stock products, we will send goods to you within 1~7days after receiving your payment.
B. For mass production, lead time is around 30~40days, and longer if need open new mould.

3. Shipping
A. For small trial order,FEDEX, DHL, UPS, TNT etc can be provided.
B. For larger order,we can arrange shipment by sea or by air according to your requirement

Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Agricultural Machinery Parts
Machining: CNC Machining
Material: Aluminum Alloy
Surface Preparation: Deburring
Samples:
US$ 3/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

aluminum pulley

Are aluminum pulleys suitable for use in automotive and mechanical systems?

Yes, aluminum pulleys are suitable for use in automotive and mechanical systems, offering several advantages that make them a popular choice. Here is a detailed explanation of why aluminum pulleys are suitable for use in automotive and mechanical systems:

  • Lightweight: Aluminum is known for its lightweight nature. Compared to other materials like steel, aluminum pulleys are significantly lighter. This weight advantage is particularly beneficial in automotive and mechanical systems where reducing overall weight is desirable. The use of aluminum pulleys helps improve fuel efficiency in vehicles, reduce the load on mechanical components, and enhance overall system performance.
  • Corrosion Resistance: Aluminum pulleys offer inherent corrosion resistance. This is crucial in automotive and mechanical systems that may be exposed to moisture, humidity, and other corrosive elements. The corrosion resistance of aluminum helps prevent the pulleys from deteriorating over time, ensuring their long-term performance and durability in challenging environments.
  • High Strength-to-Weight Ratio: Despite being lightweight, aluminum pulleys exhibit a high strength-to-weight ratio. This means they can withstand substantial loads and forces while maintaining their structural integrity. The high strength-to-weight ratio of aluminum pulleys makes them capable of handling the demands of automotive and mechanical systems, providing reliable power transmission and smooth operation.
  • Heat Dissipation: Aluminum is an excellent conductor of heat. In automotive and mechanical systems, where heat generation is common, aluminum pulleys can help dissipate heat effectively. The efficient heat dissipation properties of aluminum pulleys contribute to the cooling and temperature management of the system, preventing overheating and potential damage to other components.
  • Machinability: Aluminum is highly machinable, allowing for precise manufacturing and customization of pulleys to meet specific system requirements. The machinability of aluminum simplifies the production process, enabling the creation of intricate designs and accurate dimensions for optimal performance. This makes aluminum pulleys versatile and adaptable to various automotive and mechanical applications.
  • Reduced Noise and Vibration: Aluminum pulleys contribute to reduced noise and vibration levels in automotive and mechanical systems. The lightweight construction and smooth operation of aluminum pulleys minimize vibrations and dampen noise generated during power transmission. This results in quieter operation, improved comfort, and enhanced user experience.

In summary, aluminum pulleys are suitable for use in automotive and mechanical systems due to their lightweight nature, corrosion resistance, high strength-to-weight ratio, heat dissipation properties, machinability, and ability to reduce noise and vibration. These characteristics make aluminum pulleys an excellent choice for applications where weight reduction, durability, and efficient power transmission are essential.

aluminum pulley

How are aluminum pulleys adapted for specialized applications in construction and engineering?

In the construction and engineering fields, aluminum pulleys are often adapted and customized to meet the specific requirements of specialized applications. Here is a detailed explanation of how aluminum pulleys are adapted for specialized applications in construction and engineering:

  • Material Selection: Aluminum pulleys are chosen for specialized applications in construction and engineering due to their lightweight nature, corrosion resistance, and high strength-to-weight ratio. The specific alloy of aluminum used can be selected based on factors such as load-bearing capacity, environmental conditions, and desired mechanical properties.
  • Design Modifications: Aluminum pulleys can be modified in terms of their shape, size, and features to suit specialized applications. The pulley’s geometry and dimensions can be adjusted to accommodate specific requirements, such as increased load capacity, improved efficiency, or compatibility with unique systems or equipment.
  • Surface Treatments: Surface treatments, such as anodizing or coatings, can be applied to aluminum pulleys for specialized applications. Anodizing can enhance the pulley’s corrosion resistance and provide a protective layer, while coatings can offer additional benefits like improved wear resistance, reduced friction, or enhanced durability in harsh environments.
  • Bearing Selection: The type and quality of bearings used in aluminum pulleys can be customized for specialized applications. Different bearing materials, lubrication methods, and sealing mechanisms can be selected to ensure optimal performance, longevity, and reliability in specific construction and engineering environments.
  • Load Capacity and Safety Factors: Aluminum pulleys can be designed and engineered with higher load capacity and safety factors to meet the demands of specialized applications. Factors such as anticipated loads, operating conditions, and safety regulations are considered to determine the appropriate load capacity and safety margins for the pulleys.
  • Integration with Systems: Aluminum pulleys can be adapted to seamlessly integrate with complex systems or equipment in construction and engineering applications. They can be designed to fit specific mounting configurations, align with other components, and facilitate smooth interaction with other mechanical or electrical systems.
  • Testing and Validation: Specialized applications often require rigorous testing and validation of aluminum pulleys to ensure their performance and reliability. Testing methods such as load testing, endurance testing, and environmental simulations can be employed to verify the pulley’s suitability for the intended application and to meet industry standards and regulations.

By considering material selection, design modifications, surface treatments, bearing selection, load capacity, system integration, and thorough testing, aluminum pulleys can be successfully adapted for specialized applications in construction and engineering. These adaptations ensure that the pulleys meet the unique requirements, performance expectations, and safety standards of the specific application, ultimately contributing to the successful completion of projects and the efficient operation of engineering systems.

aluminum pulley

What types of cables or belts are typically used with aluminum pulleys?

Aluminum pulleys are compatible with various types of cables or belts depending on the specific application requirements. The choice of cable or belt is determined by factors such as load capacity, operating conditions, desired friction characteristics, and the specific needs of the system. Here is a detailed explanation of the types of cables or belts that are typically used with aluminum pulleys:

  • Wire Rope: Wire rope is a commonly used cable with aluminum pulleys. It consists of multiple strands of metal wire twisted together to form a strong and flexible cable. Wire ropes are ideal for applications that require high tensile strength and durability. They are often used in heavy-duty lifting and material handling equipment, cranes, and winches. Aluminum pulleys with grooves designed for wire ropes ensure proper grip and alignment, allowing for smooth operation and efficient power transmission.
  • Flat Belts: Flat belts, also known as drive belts, are flat and flexible belts that transmit power between pulleys. They are typically made of materials such as rubber, nylon, or polyurethane. Flat belts are used in various applications, including conveyor systems, power transmission, and industrial machinery. Aluminum pulleys with flat surfaces and suitable dimensions are used to guide and drive the flat belts, ensuring proper tension and alignment for efficient power transmission.
  • V-Belts: V-belts, also known as Vee belts, have a trapezoidal cross-section and are commonly used in power transmission applications. They are made of rubber or synthetic materials and have a V-shaped groove on one side. V-belts are designed to fit into the V-shaped grooves of pulleys, including aluminum pulleys, creating a wedging action that enhances power transmission efficiency. V-belts are used in various applications, such as automotive engines, industrial machinery, and HVAC systems.
  • Timing Belts: Timing belts are toothed belts that have teeth on the inner surface, which engage with corresponding grooves on the pulleys. Timing belts are commonly made of rubber, reinforced with materials such as fiberglass or steel cords for added strength. They are used in applications that require precise synchronization of the rotational motion, such as in engines, robotics, and precision machinery. Aluminum pulleys with toothed grooves are designed to match the tooth profile of timing belts, ensuring accurate power transmission and synchronization.
  • Round Belts: Round belts, also known as round O-ring belts or endless belts, are circular cross-section belts made of materials such as rubber, polyurethane, or neoprene. They are flexible and can be easily joined to form an endless loop. Round belts are used in applications such as conveyor systems, packaging machinery, and material handling equipment. Aluminum pulleys with rounded surfaces are used to guide and drive round belts, providing traction and smooth operation.
  • Chain: In certain applications, such as in industrial machinery or power transmission systems, chains may be used with aluminum pulleys. Chains are composed of interconnected links or rollers that engage with sprockets on the pulleys. They are commonly made of metal, such as steel or stainless steel, and are used in applications that require high strength and durability, such as in conveyor systems, motorcycles, or bicycles. Aluminum pulleys with toothed or smooth surfaces are designed to accommodate the specific type of chain, ensuring proper engagement and power transmission.

In summary, aluminum pulleys are compatible with various types of cables or belts, including wire ropes, flat belts, V-belts, timing belts, round belts, and chains. The choice of cable or belt depends on the specific requirements of the application, including load capacity, operating conditions, desired friction characteristics, and the type of system in which the pulleys are used.

China manufacturer Precision Special Custom Aluminum Alloy Pulleys, Aluminum Timing Belt Pulley for Transmission   pulley design	China manufacturer Precision Special Custom Aluminum Alloy Pulleys, Aluminum Timing Belt Pulley for Transmission   pulley design
editor by CX

2023-10-23