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Product Description

Aluminium synchronous pulley with square teeth

1. Description

No. Item Description
1 Name Synchronous Wheel
2 Size Products can be customized.
3 Material Main Cast Iron and Aluminium.etc
4 Production Process The main process is machining center.
5 Heat Treatment Selecting heat treatment according to the different materials.
6 Testing Equipment Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments
7 Certification GB/T19001-2016/ISO9001:2015
8 Usage Used in printing machine, cleaning machine, medical equipment, garden machine, construction machine, electric car, valve, forklift, transportation equipment and various gear reducers.etc
9 Package According to customer’s request

 

2. Photos  


 

3. Order process

a. Customer sends us the drawing or sample, If only sample, our company supply the CAD drawing.

b. Our company supplies the processing technique and quotation.

c. Our company supplies the sample after customer confirmed processing technique and quotation.

d. Customer places the order after confirm the sample.

e. Customer pay 50% deposit

f. Quantity production.

g. Pay the balance after the acceptance and confirmation.

h. Delivery.

Certification: ISO
Pulley Sizes: According to The Customer Request
Manufacturing Process: Main Cast Iron and Aluminium.etc
Material: Main Cast Iron and Aluminium.etc
Surface Treatment: Blacken
Application: Chemical Industry, Power Plant
Samples:
US$ 35/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

aluminum pulley

How does the corrosion resistance of aluminum affect its use in pulleys?

The corrosion resistance of aluminum plays a significant role in determining its suitability and durability for use in pulleys. Aluminum exhibits inherent corrosion resistance due to its ability to form a protective oxide layer on its surface. This oxide layer acts as a barrier, preventing further corrosion and protecting the underlying metal. Here is a detailed explanation of how the corrosion resistance of aluminum affects its use in pulleys:

  • Extended Lifespan: The corrosion resistance of aluminum ensures the extended lifespan of pulleys. In various applications, pulleys may be exposed to harsh environments, including high humidity, moisture, chemicals, and corrosive substances. The ability of aluminum to resist corrosion enables pulleys to withstand these challenging conditions without deteriorating or degrading. This results in a longer lifespan for the pulleys, reducing the need for frequent replacements and maintenance.
  • Reliable Performance: Pulleys made from corrosion-resistant aluminum maintain their structural integrity and functional performance over time. The protective oxide layer on the aluminum surface acts as a barrier against corrosion, preventing the formation of rust or other corrosive byproducts. This ensures that the pulleys continue to operate smoothly, with minimal friction and wear, enabling reliable and consistent performance in various applications.
  • Cost Savings: The corrosion resistance of aluminum pulleys contributes to cost savings in the long run. By using corrosion-resistant materials, the need for protective coatings or surface treatments to mitigate corrosion is reduced or eliminated. This reduces the associated costs of applying and maintaining such coatings. Additionally, the extended lifespan and reliable performance of corrosion-resistant aluminum pulleys result in reduced downtime, lower maintenance expenses, and increased overall efficiency, leading to cost savings for the users.
  • Compatibility with Different Environments: Aluminum’s corrosion resistance allows pulleys to be used in a wide range of environments. Whether in outdoor applications exposed to weather elements or indoor settings with humidity or chemical exposure, aluminum pulleys can withstand these conditions without significant corrosion damage. This versatility makes aluminum pulleys suitable for various industries and applications, including fitness equipment, industrial machinery, conveyor systems, and marine equipment.
  • Lower Maintenance Requirements: The corrosion resistance of aluminum pulleys reduces the maintenance requirements associated with their use. Aluminum’s natural resistance to corrosion minimizes the need for frequent inspections, cleaning, and maintenance to prevent or address corrosion-related issues. This saves time, effort, and resources in the upkeep of pulleys, allowing for more efficient and hassle-free operation of the equipment or systems in which they are used.

In conclusion, the corrosion resistance of aluminum is a crucial factor that positively impacts its use in pulleys. It ensures an extended lifespan, reliable performance, cost savings, compatibility with different environments, and lower maintenance requirements. The inherent corrosion resistance of aluminum makes it a preferred material for pulleys, offering durability and longevity in various applications.

aluminum pulley

How is the durability of aluminum pulleys compared to other materials?

When comparing the durability of aluminum pulleys to other materials, it’s important to consider various factors. Here is a detailed explanation of how the durability of aluminum pulleys compares to other materials:

  • Corrosion Resistance: Aluminum pulleys offer excellent corrosion resistance. Unlike materials such as steel or iron, aluminum does not rust. This corrosion resistance helps protect the pulleys from degradation and extends their lifespan, particularly in environments with high humidity or exposure to corrosive substances.
  • Strength-to-Weight Ratio: The strength-to-weight ratio of aluminum is favorable compared to many other materials. Aluminum pulleys can withstand substantial loads and forces while being lightweight. This high strength-to-weight ratio contributes to their durability by allowing them to handle the demands of various applications without compromising structural integrity.
  • Wear Resistance: Aluminum pulleys exhibit good wear resistance, especially when properly lubricated. However, it’s worth noting that certain materials, such as hardened steel or ceramics, may offer higher wear resistance in extremely demanding or abrasive conditions. Nonetheless, with appropriate maintenance and lubrication, aluminum pulleys can provide satisfactory wear resistance for many applications.
  • Impact Resistance: Aluminum pulleys generally have good impact resistance, enabling them to withstand occasional impacts or shocks. However, certain materials like cast iron or steel can offer higher impact resistance in extremely rugged environments. The impact resistance of aluminum pulleys is typically sufficient for most applications, but specific considerations should be made for highly demanding conditions.
  • Temperature Stability: Aluminum pulleys have a relatively low melting point compared to materials like steel or cast iron. While aluminum can withstand normal operating temperatures in automotive and mechanical systems, it may not be suitable for applications where extremely high temperatures are involved. In such cases, materials designed for high-temperature environments, like heat-resistant alloys or ceramics, may offer greater durability.
  • Maintenance Requirements: The durability of aluminum pulleys can be further enhanced through proper maintenance procedures, such as regular cleaning, lubrication, and inspection. Adequate maintenance helps prevent premature wear, corrosion, and other issues, ensuring that the pulleys remain in good condition and perform optimally over time.

In summary, aluminum pulleys offer good durability compared to many other materials, particularly when considering their corrosion resistance, strength-to-weight ratio, wear resistance with proper lubrication, impact resistance, and general suitability for normal operating temperatures. However, in extremely demanding conditions, such as highly corrosive environments, abrasive applications, or extreme temperatures, alternative materials specifically designed for those conditions may provide even higher durability.

aluminum pulley

What is an aluminum pulley, and how is it different from other pulleys?

An aluminum pulley is a type of pulley that is specifically made using aluminum as the primary material. It is designed to provide the benefits and characteristics associated with aluminum while serving its intended pulley function. Here is a detailed explanation of what an aluminum pulley is and how it differs from other pulleys:

  • Material Composition: An aluminum pulley is primarily made from aluminum, which is a lightweight metal known for its excellent strength-to-weight ratio. Aluminum is chosen for its specific properties, including high corrosion resistance, electrical conductivity, thermal conductivity, and low density. These characteristics make aluminum pulleys advantageous for various applications where weight reduction, durability, and resistance to environmental factors are important considerations.
  • Weight Reduction: One of the key advantages of aluminum pulleys is their lightweight nature. Aluminum is significantly lighter than materials such as steel or iron commonly used in pulley construction. The reduced weight of aluminum pulleys offers several benefits, including easier handling, lower inertia, and reduced strain on the supporting structures and cables. The lightweight nature of aluminum pulleys also contributes to energy efficiency in systems where pulleys are involved in rotational motion.
  • Corrosion Resistance: Aluminum pulleys are highly resistant to corrosion, especially when compared to ferrous metals like steel or iron. Aluminum naturally forms a thin and protective oxide layer on its surface when exposed to air, which acts as a barrier against corrosion. This corrosion resistance makes aluminum pulleys suitable for applications in outdoor environments or areas where exposure to moisture, chemicals, or saltwater is a concern. It helps to prolong the lifespan and maintain the performance of the pulleys in such conditions.
  • Conductivity: Aluminum is an excellent conductor of both electricity and heat. Aluminum pulleys offer good electrical conductivity, making them suitable for applications where electrical grounding or conductivity is required. They can help dissipate electrical charges or heat generated during operation, contributing to the overall safety and efficiency of systems that incorporate aluminum pulleys.
  • Low Friction: Aluminum pulleys typically have low friction properties due to the smooth surface finish of aluminum and its compatibility with various lubricants. The low friction characteristics of aluminum pulleys reduce energy losses, minimize wear and tear on cables, and allow for smoother and more efficient operation. These pulleys are often used in applications where minimizing friction and maximizing energy transfer are essential, such as in mechanical systems or conveyors.
  • Applications: Aluminum pulleys find applications in a wide range of industries and systems. They are commonly used in material handling equipment, conveyor systems, lifting and rigging applications, and even in recreational activities such as rock climbing or zip-lining. The lightweight nature, corrosion resistance, and other properties of aluminum pulleys make them suitable for situations where weight reduction, durability, and performance are critical.

In summary, an aluminum pulley is a pulley specifically manufactured using aluminum as the primary material. It offers advantages such as lightweight construction, corrosion resistance, good conductivity, low friction, and compatibility with various applications. These characteristics differentiate aluminum pulleys from other types of pulleys and make them a preferred choice in industries where the benefits of aluminum are desired.

China OEM Aluminium Synchronous Pulley with Square Teeth   pulley driveChina OEM Aluminium Synchronous Pulley with Square Teeth   pulley drive
editor by CX

2023-11-16