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Product Description

High Precision Aluminum Timing Belt Pulley
1, production technology: Sand casting, die casting. Material: Aluminum
2, single process, high precision, little surface roughness, good mechanical property and market
3, batch production and supply
4, customized, we produce the parts following clients’drawings, If you have the needs, please contact with me about more details, eg, material, annual quantity, drawings and other technical paremeters.
5, QA, we will inspect the parts strictly and provide material and inspection report.

Our Inspection Equipment:
Direct-reading spectrograph,metallographic microscope,hardness tester,brinell hardness tester,thermometric indicator,universal testing machine,carbon and silicon analysis meter,magnetic powder flaw detector,digital ultrasonic flaw detector etc.

Our Service:
1.Your inquiry related to our products or prices will be replied in 12 hours.
2.Individual formula according to customers’ special drawing requests.
3.Manufacturer with large capacity,ensures the fast production cycle after
confirming the order.
4.Protection of sales area and private information for all of our customers.

 Quality Control:
We have a full set of quality control system to guarantee best product quality. Depending on the products, we can make different Item Testing Plan, Manufacturing procedure etc.
Raw material control
Chemistry spectrum analysis
Mechanical property
Metallographic analysis
Ultrasonic testing
Magnetic testing
Radiographic testing
Dimension inspection
Visual inspection
Penetrant testing
Leak testing
Hardness test
Micro-structure tester after heat treatment

Machining Ability
Our machining shop located in HangZhou using the latest CNC equipment to provide our customer with high quality products.
Horizontal and Vertical Machining Center
CNC lathe and normal lathe
CNC drilling and milling Center
Other assistant equipment

 

Material 1.Sand casting&Gravity casting&Low pressure die casting:
  A356/A319/A413/ZL101/ZL102/ZL104/ZL107/LM6//LM/20/LM25/EN 
  AC-42100/EN AC-42200/EN AC-43000/  EN AC-43200/EN AC-43300/EN
  AC-43400/EN AC-44200/EN AC-44300/EN AC-46000/EN AC-46200
2.High pressure die casting:
  A380/A390/A360/ADC10/ADC12/ENAC-43400/ENAC-44300/ENAC-44400/
  ENAC-46000/ENAC-46100/ENAC-46200/ ENAC-46500/ENAC-47100
3.CNC machining casting: 6061-T6/6063-T6
Service Sand casting, Gravity casting, high pressure die casting,low pressure die casting and CNC Machining casting.
Equipment of Casting 1. High pressure die casting machining:125T/180T/250T/280T/500T/800T/1250T
2. Gravity casting machine: 5 production lines
3. Low pressure die casting machining: 1 production line
4. Sand casting machine: 6 production lines
5. Degassing equipment and opportunities to refine the material
6. Machining: 5Sets CNC Machines;3 sets Milling machines; 3 setsTurning machines; 10 sets drill and tap machines
Testing facility spectrometer, tensile test machine, hardness test machine,CMM dimension report
Certificate ISO9001:2008/Rosh/SGS/BV
Standard ASTM, DIN,JIS, EN, ISO, GB standards
Software Pro/E,UG, Solidworks, Auto CAD, PDF
Precision machining CNC turning, milling, drilling, grinding, cutting, reaming and threading
Finished Polishing, sand blasting, heat treatment, painting, powder coating, anodizing,electroplating, Chrome plating, mirror polishing.
Product All kinds of aluminum casting: include automotive parts, railroad parts,medical parts, marine parts, lighting parts, pump body, valve parts,architectural parts and furniture parts so 

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Type: Clay Wet Sand
Casting Method: Thermal Gravity Casting
Sand Core Type: Resin Sand Core
Application: Hardware
Machining: CNC Machining
Material: Aluminium & Aluminum Alloy
Customization:
Available

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Customized Request

aluminum pulley

How do aluminum pulleys contribute to the efficiency of garage doors and gates?

Aluminum pulleys play a significant role in enhancing the efficiency of garage doors and gates. They contribute to the smooth operation, reliable performance, and overall functionality of these systems. Here is a detailed explanation of how aluminum pulleys contribute to the efficiency of garage doors and gates:

  • Smooth Movement: Aluminum pulleys enable smooth movement of the garage doors and gates. They are responsible for transferring the rotational motion from the opener or motor to the cables or belts that lift and lower the doors or gates. The low friction and lightweight nature of aluminum pulleys reduce resistance and enhance the smoothness of the movement, ensuring that the doors or gates open and close effortlessly, with minimal noise and vibration.
  • Reduced Wear and Tear: Aluminum pulleys help minimize wear and tear on the garage door or gate components. By providing a point of contact for the cables or belts, they distribute the load evenly, preventing localized stress or strain. The smooth rotation of aluminum pulleys reduces friction and minimizes the wear on the cables, belts, and other moving parts. This extends the lifespan of the components and reduces the frequency of maintenance or replacement, contributing to the overall efficiency of the garage doors and gates.
  • Noise Reduction: Aluminum pulleys contribute to noise reduction in garage doors and gates. The lightweight construction of aluminum pulleys, combined with their smooth operation, helps minimize vibrations and noise during the opening and closing process. This is particularly beneficial in residential areas where noise control is important, allowing for quieter operation and enhanced user experience.
  • Corrosion Resistance: Aluminum pulleys offer corrosion resistance, which is advantageous for garage doors and gates installed in outdoor or high-humidity environments. The resistance to corrosion ensures that the pulleys can withstand exposure to moisture, rain, and other environmental factors without deteriorating or affecting their performance. This contributes to the long-term efficiency and durability of the garage doors and gates, reducing the need for frequent maintenance or replacement.
  • Lightweight and Easy Installation: The lightweight nature of aluminum pulleys simplifies the installation process of garage doors and gates. It makes handling and maneuvering the pulleys easier, reducing the time and effort required for installation. The ease of installation not only enhances the efficiency of the initial setup but also facilitates any future adjustments or repairs that may be necessary.
  • Compatibility with Various Door and Gate Systems: Aluminum pulleys are compatible with various garage door and gate systems, including those that utilize cables, belts, or chains for operation. Their design allows for easy integration into different configurations and mechanisms, providing flexibility and compatibility with a wide range of garage door and gate systems. This ensures that aluminum pulleys can contribute to the efficiency of different types of doors and gates, regardless of their specific design or operation.

In conclusion, aluminum pulleys significantly contribute to the efficiency of garage doors and gates by enabling smooth movement, reducing wear and tear, minimizing noise, offering corrosion resistance, facilitating easy installation, and providing compatibility with various door and gate systems. The lightweight and durable nature of aluminum pulleys ensures reliable performance and long-term efficiency, enhancing the overall functionality and user experience of garage doors and gates.

aluminum pulley

Can aluminum pulleys be customized for specific machinery and equipment?

Yes, aluminum pulleys can be customized to meet the specific requirements of different machinery and equipment. Here is a detailed explanation of how aluminum pulleys can be customized for specific applications:

  • Design Flexibility: Aluminum is a highly machinable material, allowing for intricate designs and customization. Manufacturers can create aluminum pulleys with various shapes, sizes, and configurations to fit specific machinery and equipment. The design flexibility of aluminum pulleys enables them to accommodate different power transmission systems, belt types, and mounting arrangements.
  • Dimensional Accuracy: Aluminum pulleys can be precisely machined to achieve accurate dimensions. This ensures proper alignment and compatibility with the mating components, such as belts, shafts, or other pulleys. Dimensional accuracy is crucial for smooth operation, efficient power transmission, and minimizing wear or premature failure of the system.
  • Bore and Keyway Options: Aluminum pulleys can be customized with specific bore sizes and keyway configurations to match the shaft dimensions and keying requirements of the machinery or equipment. This allows for secure and precise installation, preventing slippage or misalignment during operation.
  • Surface Finishes: Aluminum pulleys can undergo various surface finishes, such as anodizing or powder coating, to enhance their appearance, protection against corrosion, and durability. The choice of surface finish can be tailored to the specific environmental conditions or aesthetic preferences of the machinery or equipment.
  • Additional Features: Depending on the application, additional features can be incorporated into aluminum pulleys. These features may include timing marks, balancing holes, flanges, or custom grooves for specialized belts. Such customization allows the pulleys to fulfill specific functions or requirements of the machinery or equipment.
  • Material Selection: While aluminum is commonly used for pulleys, it is worth noting that different aluminum alloys possess varying mechanical properties. By selecting the appropriate aluminum alloy, the pulleys can be customized to optimize strength, hardness, or other material characteristics to suit the specific machinery or equipment.

In summary, aluminum pulleys can be customized to match the requirements of specific machinery and equipment. The design flexibility, dimensional accuracy, bore and keyway options, surface finishes, incorporation of additional features, and material selection contribute to the customization of aluminum pulleys. This enables them to seamlessly integrate into diverse systems, ensuring optimal performance, compatibility, and longevity.

aluminum pulley

How is aluminum used in the construction of pulleys?

In the construction of pulleys, aluminum is utilized in various ways to take advantage of its unique properties. Aluminum is a lightweight and versatile material that offers several benefits when used in pulley construction. Here is a detailed explanation of how aluminum is used in the construction of pulleys:

  • Pulley Body: The main body or frame of the pulley can be constructed entirely from aluminum. Aluminum provides a lightweight yet strong structure that can effectively support the load and handle the forces involved in pulley operations. The aluminum pulley body is typically precision-machined or cast to achieve the desired shape, dimensions, and grooves for the cable or rope.
  • Grooves and Sheaves: Aluminum is well-suited for forming grooves or sheaves in pulleys. These grooves provide a channel for the cable or rope to sit in, ensuring proper alignment and preventing slippage. Aluminum sheaves can be machined or cast with precision to create smooth and precise grooves that optimize the performance of the pulley. The lightweight nature of aluminum sheaves also reduces the rotational inertia, allowing for more efficient operation.
  • Bearings and Bushings: Aluminum is often used for the housing or components of bearings and bushings within the pulley assembly. These bearings and bushings provide smooth rotation and reduce friction between the pulley body and the axle or shaft. The aluminum housing offers durability, corrosion resistance, and compatibility with lubricants, ensuring reliable and low-friction operation of the pulley.
  • Fasteners and Hardware: Aluminum fasteners, such as screws or bolts, can be used to secure various components of the pulley assembly. Aluminum hardware provides lightweight and corrosion-resistant connections, ensuring the integrity of the pulley structure. The use of aluminum fasteners also helps to prevent galvanic corrosion when combined with other aluminum components.
  • Surface Treatments: Aluminum pulleys may undergo surface treatments to enhance their performance and durability. For example, anodizing is a common surface treatment for aluminum pulleys. It involves creating a protective oxide layer on the surface of the aluminum by electrochemical means. Anodization improves the corrosion resistance, hardness, and wear resistance of the pulley, extending its lifespan and maintaining its appearance.
  • Integration and Assembly: Aluminum pulleys can be seamlessly integrated with other components or systems in construction and machinery. Aluminum’s compatibility with different materials, such as steel, allows for easy assembly and integration into larger systems. The lightweight nature of aluminum pulleys simplifies installation and reduces the overall weight of the system, contributing to energy efficiency and ease of handling.

In summary, aluminum is used in the construction of pulleys for various purposes, including the main body or frame, grooves and sheaves, bearings and bushings, fasteners and hardware, surface treatments, and integration with other components. By leveraging the lightweight and versatile properties of aluminum, pulleys can be designed to be durable, corrosion-resistant, and efficient in their operation.

China Standard High Precision Aluminum Timing Belt Pulley   belt pulley	China Standard High Precision Aluminum Timing Belt Pulley   belt pulley
editor by CX

2024-05-09