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Product Description

INDUSTRIAL TIMING PULLEY 

. Feature

Our Timing Belt uses Japan-imported high quality synthetic neoprene, high quality glass fiber cord and tooth surface with nylon 66 high stretch do the protection. The timing belt adapts teeth or teeth mesh to transfer power. It needs no lubrication, no slip, no pollution, less noise. The transmission efficiency is over 98%, and the speed ratio can reach 1:10. Linear velocity can be up to 50m/s. Its dynamic bending wind gives a good fatigue performance, and good aging heat-resistance abrasion performance.

. Parameters

Figure 1. Physicomechanical Property

Item  Trapezoid Teeth Arc Teeth
XL L H XH XXH 3M 5M 8M 14M 20M
Tensile Strength N/mm 80 120 270 380 450 90 160 300 400 520
Elongation Reference at Loading   N 60 90 220 300 360 70 130 240 320 410
Adhesion strength of cloth N/mm 5 6.5 8 10 12 6 10 12 15
Adhesion strength of core N/mm 200 300 600 800 1500 400 700 1200 1600
Gear shearing intensity N/mm 50 60 70 75 90 50 60 80 100
Elongation ≤ % 4%
Hardness Shore A 75 ± 5

Figure 2: Belt Teeth Size

Type Pitch (pb) mm Tooth height (ht) mm Belt thick (hs) mm Angle
MXL 2.032 0.51 1.14 40º
XXL 3.175 0.76 1.52 40º
XL 5.080 1.27 2.3 40º
L 9.525 1.91 3.6 40º
H 12.7 2.29 4.3 40º
XH 22.225 6.35 11.2 40º
XXH 31.7 9.53 15.7 40º
T2.5 2.5 0.7 1.3 40º
T5 5.0 1.2 2.2 40º
T10 10 2.5 4.5 40º
T20 20 5.0 8.0 40º
AT5 5.0 1.2 2.7 40º
AT10 10 2.5 5.0 40º
AT20 20 5.0 8.0 40º

 
. Production Equipment
01, pulley CNC processing zone                            02, synchronous belt making machine                  03, synchronous round roll teeth processing zone
04, synchornous belt curing processing zone        05, 3 roll calender                                            06, direct drive belt forming machine
07, pulley workshop timing mould

. Quality Testing
 

FAQ

Q1.  Can I have a sample order?
        Yes, any sample order is welcome to know the quality of our products.

Q2.  What about the lead time of the sample or the final order?
        2-5 days for normal sample.
        20-30 days for a formal order.

Q3. How much is the minimum quantity for each item in 1 order?
       One mould quantity is ok. Usually around 100pcs for small item, several dozens for big item. 

Q4. Is it possible to print our logo or brand on the belt?
       Yes, we can print your logo or design on the belt after receipt of your formal authorization        letter of the logo or your brand.

Q5. Do you offer the guarantee for your product?
       Yes, usually we offer 1 year warranty for all of our products.

 

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Standard or Nonstandard: Standard
Application: Electric Cars, Motorcycle, Car
Feature: Wear-Resistant, High Temperature-Resistance
Tensile Strength: Strong
Material: Rubber
Type: Toothed Belt
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

aluminum pulley

What maintenance procedures are required to keep aluminum pulleys in good condition?

Maintaining aluminum pulleys in good condition requires regular maintenance procedures to ensure optimal performance and longevity. Here is a detailed explanation of the maintenance procedures required to keep aluminum pulleys in good condition:

  • Cleaning: Regular cleaning is essential to remove dirt, dust, and debris that may accumulate on the pulleys. Use a mild detergent or soap solution and a soft brush or cloth to gently clean the pulleys, ensuring that all surfaces are thoroughly cleaned. Rinse the pulleys with clean water and dry them completely before reinstallation.
  • Inspection: Periodically inspect the aluminum pulleys for any signs of wear, damage, or corrosion. Check for any cracks, dents, or deformations that may affect their performance. Examine the pulley bearings for smooth operation and ensure that they are properly lubricated. If any issues or abnormalities are detected, address them promptly by repairing or replacing the affected pulleys.
  • Lubrication: Proper lubrication of the pulley bearings and moving parts is vital for smooth operation and to prevent friction-related issues. Use a lubricant recommended by the manufacturer and apply it to the bearings as per the specified guidelines. Avoid over-lubrication, as excessive grease or oil can attract dust and debris, potentially affecting the pulley’s performance.
  • Protection against Corrosion: While aluminum pulleys are inherently corrosion-resistant, additional protection can be applied to further enhance their durability. Consider applying a corrosion-resistant coating or treatment, such as anodizing or powder coating, to the pulleys. These protective coatings act as a barrier against corrosion and help maintain the pulleys’ condition, particularly in harsh or corrosive environments.
  • Proper Alignment: Ensure that the aluminum pulleys are properly aligned with the cables, belts, or chains they are connected to. Misalignment can lead to increased wear, noise, and reduced efficiency. Regularly check the alignment and make any necessary adjustments to ensure smooth and precise movement of the pulleys.
  • Regular Maintenance Schedule: Establish a regular maintenance schedule for the aluminum pulleys based on the manufacturer’s recommendations and the specific operating conditions. This may include periodic cleaning, lubrication, and inspection intervals. Adhering to a maintenance schedule ensures that the pulleys receive the necessary care and attention to remain in good condition and perform optimally.

By following these maintenance procedures, aluminum pulleys can be kept in good condition, ensuring their longevity, reliable performance, and overall efficiency. Regular cleaning, inspection, lubrication, protection against corrosion, proper alignment, and adherence to a maintenance schedule are key to maintaining the optimal condition of aluminum pulleys.

aluminum pulley

Are there any limitations or temperature constraints with aluminum pulleys?

While aluminum pulleys offer numerous benefits, they do have some limitations and temperature constraints that should be taken into consideration. Here is a detailed explanation of these limitations and temperature constraints:

  • Temperature Limitations: Aluminum pulleys have a relatively low melting point compared to other metals. The melting point of aluminum is around 660 degrees Celsius (1220 degrees Fahrenheit). Therefore, they are not suitable for applications that involve extremely high temperatures, such as in certain industrial or high-temperature manufacturing processes. Exposing aluminum pulleys to temperatures above their melting point can cause deformation, structural failure, or even complete melting of the pulley.
  • Thermal Expansion: Aluminum has a relatively high coefficient of thermal expansion. This means that aluminum pulleys will expand and contract more significantly with temperature changes compared to pulleys made of materials with lower coefficients of expansion. In applications where precise dimensional stability is crucial, such as in high-precision machinery or systems with tight tolerances, thermal expansion of aluminum pulleys should be carefully considered and accounted for in the design and operation.
  • Strength at Elevated Temperatures: The mechanical strength of aluminum decreases as the temperature rises. At elevated temperatures, aluminum pulleys may experience reduced load-bearing capacity and lower resistance to deformation or failure. Therefore, in applications where high mechanical strength is required at elevated temperatures, alternative materials with better high-temperature performance, such as steel or heat-resistant alloys, may be more suitable.
  • Corrosion: While aluminum exhibits good corrosion resistance in many environments, it is not immune to corrosion. Aluminum pulleys can be susceptible to corrosion in certain conditions, particularly in the presence of saltwater, acidic or alkaline solutions, and harsh chemicals. Corrosion can weaken the pulley and compromise its performance. Proper protective measures, such as coatings or anodizing, can be applied to mitigate the risk of corrosion and enhance the pulley’s durability.
  • Compatibility: Aluminum pulleys may not be compatible with certain belts or materials in specific applications. Some belts or materials may cause excessive wear, friction, or slippage when in contact with aluminum surfaces. It is important to consider the compatibility between the aluminum pulleys and the mating components to ensure optimal performance and avoid premature wear or failure.

While aluminum pulleys offer many advantages, it is essential to consider their limitations and temperature constraints. These include temperature limitations, thermal expansion, reduced strength at elevated temperatures, susceptibility to corrosion, and compatibility issues with certain belts or materials. By understanding these limitations, appropriate design considerations and material choices can be made to ensure the effective and reliable use of aluminum pulleys in specific applications.

aluminum pulley

What are the advantages of using aluminum pulleys in various applications?

Using aluminum pulleys in various applications offers several advantages due to the unique properties of aluminum. Aluminum is a lightweight and versatile material that provides numerous benefits when utilized in pulleys. Here is a detailed explanation of the advantages of using aluminum pulleys in various applications:

  • Weight Reduction: Aluminum is significantly lighter than materials such as steel or iron commonly used in pulley construction. This weight reduction in aluminum pulleys offers several advantages. It makes them easier to handle during installation, maintenance, or repositioning, reducing the risk of strain or injury to workers. The lightweight nature of aluminum pulleys also reduces the overall weight of the system, resulting in energy savings and improved efficiency.
  • Corrosion Resistance: Aluminum pulleys exhibit excellent corrosion resistance, especially when compared to ferrous metals like steel or iron. Aluminum naturally forms a thin and protective oxide layer on its surface when exposed to air, which acts as a barrier against corrosion. This corrosion resistance makes aluminum pulleys suitable for applications in outdoor environments or areas where exposure to moisture, chemicals, or saltwater is a concern. It helps to prolong the lifespan and maintain the performance of the pulleys in such conditions.
  • Good Conductivity: Aluminum is an excellent conductor of both electricity and heat. Aluminum pulleys offer good electrical conductivity, making them suitable for applications where electrical grounding or conductivity is required. They can help dissipate electrical charges or heat generated during operation, contributing to the overall safety and efficiency of systems that incorporate aluminum pulleys.
  • Low Friction: Aluminum pulleys typically have low friction properties due to the smooth surface finish of aluminum and its compatibility with various lubricants. The low friction characteristics of aluminum pulleys reduce energy losses, minimize wear and tear on cables or ropes, and allow for smoother and more efficient operation. These pulleys are often used in applications where minimizing friction and maximizing energy transfer are essential, such as in mechanical systems or conveyors.
  • High Strength-to-Weight Ratio: Although aluminum is lightweight, it possesses a high strength-to-weight ratio. This means that aluminum pulleys can offer sufficient strength and load-bearing capacity while still being significantly lighter than pulleys made from other materials. The high strength-to-weight ratio of aluminum pulleys allows for the design of lighter structures and systems without compromising on performance or safety.
  • Versatility and Adaptability: Aluminum pulleys are versatile and adaptable to a wide range of applications. They can be machined or cast into different shapes and configurations, providing flexibility in design. Aluminum pulleys can be customized to meet specific requirements, such as different load capacities, groove dimensions, or attachment methods. The versatility and adaptability of aluminum pulleys make them suitable for diverse industries, including material handling, construction, manufacturing, and recreational activities.

In summary, using aluminum pulleys in various applications offers advantages such as weight reduction, corrosion resistance, good conductivity, low friction, high strength-to-weight ratio, and versatility. These advantages make aluminum pulleys a preferred choice in industries where the benefits of aluminum are desired, allowing for efficient, durable, and reliable operation in a wide range of applications.

China wholesaler Mxl XL L Htd 3m 5m 8m Aluminum Alloy Timing Synchronous Automotive Rubber Poly V Transmission Belt Pulley   double pulley	China wholesaler Mxl XL L Htd 3m 5m 8m Aluminum Alloy Timing Synchronous Automotive Rubber Poly V Transmission Belt Pulley   double pulley
editor by CX

2024-05-08