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Product Description

 

Company Profile

Hongxin is IATF16949 ceritficated and professional in designing and manufacturing molds,producing prototype, precision high-pressure aluminum alloy die casting parts,zinc alloy high-pressure die casting parts, precision CNC parts and precision plastic injection parts.

Product Description

Technical parameters Aluminum alloy die casting: ADC12/A360/A380/Alsi9cu3/Alsi12Cu1Fe/Alsi12Fe
Zinc alloy die casting:ZA3#,ZA5#,ZA8#
Plastic injection: PA6/PA66/ABS/PC/POM/PE
Aluminum alloy profile extrusion: 6061/6063/6082/7075
CNC machining and Turnning: 6061/6063/5052
Part Weight: From 10g to 50000g
Manufacture Process Drawing/Sample→Mold→Die casting→Deburring → Polishing→CNC Machining→Surface Finishing→ Assembly →Quality Inspection→Packaging→Delivery
Equipment Cold chamber die casting machine:180T/280T/350T/500T/800T/1250T
Injection machines: 88T/128T/160T/250T/380T/500T
CNC centers, CNC turning, CNC lathes, electrical pulse, line cutting, milling, drilling, grinding
Surface Treatment Trimming, Deburring,Polishing, Shot blasting, Sandblasting,Tumbling, Powder coating, Anodizing, Chrome, Electrophoresis, Passivation, Chemical coating
Software Pro-e/Solid work/UG/Auto CAD/CATIA
Products Application Automotive, Electric Motor, Light, Motorcycle,Bicycle, Power tool, Telecommunication, Gas Meter, Home Appliance Equipment, Compressors, Flow Meters, Pumps, Valves, Traffic Equipment, etc.

Our Advantages

  • Direct manufacturer, lower cost and quicker feedback
  • Specialist in prototyping, help you fast verify your design
  • Specialist in low quantity orders (no MOQ requirement for aluminum CNC parts)
  • Specialist in one-step production services from designing to assembly

Facility capability

 

 

Samples

 

FAQ

 

Q1. Where is your company?
A:Our company is located in HangZhou City, ZHangZhoug province, which is known as the hometown of mold
Q2. Are you a factory or trading company?
A: We are a direct and professional factory and specialized in die casting industry since 2011.
Q3.Can your company make by sample?
A: Yes, we can make by both the sample and drawing.
Q4. What do I need to provide if I want to customize products and get a offer?
A: You can send 2D & 3D drawing(.step/.stp/.igs/.dwg is prefer) or samples and detailed requirement to our team.
Q5. What’s the process of Customizing product?
A: 1. Design of product drawings/samples. 2. Confirm the drawing with the customer. 3. Make the mold.  4. Send sample to customer for approval. 5. Receive confirmation from customer and series production. 6. Quality inspection 7. Packing and shipping.
Q6. Can your company make the mold?
A: Yes, design mold and make mold and fixture by ourselves.
Q7. Your company’s yearly production capacity?
A: 200 set of molds, 5 Million die casting parts and aluminum extrusion parts, 1 Million plastic injection parts
Q8. What is the minimum order quantity?
A:No MOQ for aluminum CNC parts. Low MOQ can be provided to help you test market.
Q9. How long is the lead time?
A: Depends on the order quantity. 1 week for prototypes,Normally 3-7 weeks for mold, 2-4 weeks for series production parts.
Q10. How do you package the products?
A: Bubble bag – Carton Box – Wooden pallet. Special packaging method can be accepted.
Q11. What is the payment method?
A: T/T, WEST UNION, PAYPAL.
Q12.How is the quality?
A: Strict control before shipment.
Q13: What if I got some defective products?
A:If you find any defective products, we will exchange good products or refund you immediately. If you have any questions, please feel free to contact us.

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Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Auto Parts
Machining: CNC Machining
Material: Aluminum Alloy
Surface Preparation: Spray Coating
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

aluminum pulley

Are aluminum pulleys suitable for use in automotive and mechanical systems?

Yes, aluminum pulleys are suitable for use in automotive and mechanical systems, offering several advantages that make them a popular choice. Here is a detailed explanation of why aluminum pulleys are suitable for use in automotive and mechanical systems:

  • Lightweight: Aluminum is known for its lightweight nature. Compared to other materials like steel, aluminum pulleys are significantly lighter. This weight advantage is particularly beneficial in automotive and mechanical systems where reducing overall weight is desirable. The use of aluminum pulleys helps improve fuel efficiency in vehicles, reduce the load on mechanical components, and enhance overall system performance.
  • Corrosion Resistance: Aluminum pulleys offer inherent corrosion resistance. This is crucial in automotive and mechanical systems that may be exposed to moisture, humidity, and other corrosive elements. The corrosion resistance of aluminum helps prevent the pulleys from deteriorating over time, ensuring their long-term performance and durability in challenging environments.
  • High Strength-to-Weight Ratio: Despite being lightweight, aluminum pulleys exhibit a high strength-to-weight ratio. This means they can withstand substantial loads and forces while maintaining their structural integrity. The high strength-to-weight ratio of aluminum pulleys makes them capable of handling the demands of automotive and mechanical systems, providing reliable power transmission and smooth operation.
  • Heat Dissipation: Aluminum is an excellent conductor of heat. In automotive and mechanical systems, where heat generation is common, aluminum pulleys can help dissipate heat effectively. The efficient heat dissipation properties of aluminum pulleys contribute to the cooling and temperature management of the system, preventing overheating and potential damage to other components.
  • Machinability: Aluminum is highly machinable, allowing for precise manufacturing and customization of pulleys to meet specific system requirements. The machinability of aluminum simplifies the production process, enabling the creation of intricate designs and accurate dimensions for optimal performance. This makes aluminum pulleys versatile and adaptable to various automotive and mechanical applications.
  • Reduced Noise and Vibration: Aluminum pulleys contribute to reduced noise and vibration levels in automotive and mechanical systems. The lightweight construction and smooth operation of aluminum pulleys minimize vibrations and dampen noise generated during power transmission. This results in quieter operation, improved comfort, and enhanced user experience.

In summary, aluminum pulleys are suitable for use in automotive and mechanical systems due to their lightweight nature, corrosion resistance, high strength-to-weight ratio, heat dissipation properties, machinability, and ability to reduce noise and vibration. These characteristics make aluminum pulleys an excellent choice for applications where weight reduction, durability, and efficient power transmission are essential.

aluminum pulley

Can aluminum pulleys be customized for specific machinery and equipment?

Yes, aluminum pulleys can be customized to meet the specific requirements of different machinery and equipment. Here is a detailed explanation of how aluminum pulleys can be customized for specific applications:

  • Design Flexibility: Aluminum is a highly machinable material, allowing for intricate designs and customization. Manufacturers can create aluminum pulleys with various shapes, sizes, and configurations to fit specific machinery and equipment. The design flexibility of aluminum pulleys enables them to accommodate different power transmission systems, belt types, and mounting arrangements.
  • Dimensional Accuracy: Aluminum pulleys can be precisely machined to achieve accurate dimensions. This ensures proper alignment and compatibility with the mating components, such as belts, shafts, or other pulleys. Dimensional accuracy is crucial for smooth operation, efficient power transmission, and minimizing wear or premature failure of the system.
  • Bore and Keyway Options: Aluminum pulleys can be customized with specific bore sizes and keyway configurations to match the shaft dimensions and keying requirements of the machinery or equipment. This allows for secure and precise installation, preventing slippage or misalignment during operation.
  • Surface Finishes: Aluminum pulleys can undergo various surface finishes, such as anodizing or powder coating, to enhance their appearance, protection against corrosion, and durability. The choice of surface finish can be tailored to the specific environmental conditions or aesthetic preferences of the machinery or equipment.
  • Additional Features: Depending on the application, additional features can be incorporated into aluminum pulleys. These features may include timing marks, balancing holes, flanges, or custom grooves for specialized belts. Such customization allows the pulleys to fulfill specific functions or requirements of the machinery or equipment.
  • Material Selection: While aluminum is commonly used for pulleys, it is worth noting that different aluminum alloys possess varying mechanical properties. By selecting the appropriate aluminum alloy, the pulleys can be customized to optimize strength, hardness, or other material characteristics to suit the specific machinery or equipment.

In summary, aluminum pulleys can be customized to match the requirements of specific machinery and equipment. The design flexibility, dimensional accuracy, bore and keyway options, surface finishes, incorporation of additional features, and material selection contribute to the customization of aluminum pulleys. This enables them to seamlessly integrate into diverse systems, ensuring optimal performance, compatibility, and longevity.

aluminum pulley

How is aluminum used in the construction of pulleys?

In the construction of pulleys, aluminum is utilized in various ways to take advantage of its unique properties. Aluminum is a lightweight and versatile material that offers several benefits when used in pulley construction. Here is a detailed explanation of how aluminum is used in the construction of pulleys:

  • Pulley Body: The main body or frame of the pulley can be constructed entirely from aluminum. Aluminum provides a lightweight yet strong structure that can effectively support the load and handle the forces involved in pulley operations. The aluminum pulley body is typically precision-machined or cast to achieve the desired shape, dimensions, and grooves for the cable or rope.
  • Grooves and Sheaves: Aluminum is well-suited for forming grooves or sheaves in pulleys. These grooves provide a channel for the cable or rope to sit in, ensuring proper alignment and preventing slippage. Aluminum sheaves can be machined or cast with precision to create smooth and precise grooves that optimize the performance of the pulley. The lightweight nature of aluminum sheaves also reduces the rotational inertia, allowing for more efficient operation.
  • Bearings and Bushings: Aluminum is often used for the housing or components of bearings and bushings within the pulley assembly. These bearings and bushings provide smooth rotation and reduce friction between the pulley body and the axle or shaft. The aluminum housing offers durability, corrosion resistance, and compatibility with lubricants, ensuring reliable and low-friction operation of the pulley.
  • Fasteners and Hardware: Aluminum fasteners, such as screws or bolts, can be used to secure various components of the pulley assembly. Aluminum hardware provides lightweight and corrosion-resistant connections, ensuring the integrity of the pulley structure. The use of aluminum fasteners also helps to prevent galvanic corrosion when combined with other aluminum components.
  • Surface Treatments: Aluminum pulleys may undergo surface treatments to enhance their performance and durability. For example, anodizing is a common surface treatment for aluminum pulleys. It involves creating a protective oxide layer on the surface of the aluminum by electrochemical means. Anodization improves the corrosion resistance, hardness, and wear resistance of the pulley, extending its lifespan and maintaining its appearance.
  • Integration and Assembly: Aluminum pulleys can be seamlessly integrated with other components or systems in construction and machinery. Aluminum’s compatibility with different materials, such as steel, allows for easy assembly and integration into larger systems. The lightweight nature of aluminum pulleys simplifies installation and reduces the overall weight of the system, contributing to energy efficiency and ease of handling.

In summary, aluminum is used in the construction of pulleys for various purposes, including the main body or frame, grooves and sheaves, bearings and bushings, fasteners and hardware, surface treatments, and integration with other components. By leveraging the lightweight and versatile properties of aluminum, pulleys can be designed to be durable, corrosion-resistant, and efficient in their operation.

China wholesaler OEM ODM Customized Aluminum Die Casting Housing of Belt Tension Pulley   pulley driveChina wholesaler OEM ODM Customized Aluminum Die Casting Housing of Belt Tension Pulley   pulley drive
editor by CX

2024-05-03