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Product Description

 

Company Profile

Hongxin is IATF16949 ceritficated and professional in designing and manufacturing molds,producing prototype, precision high-pressure aluminum alloy die casting parts,zinc alloy high-pressure die casting parts, precision CNC parts and precision plastic injection parts.

Product Description

Technical parameters Aluminum alloy die casting: ADC12/A360/A380/Alsi9cu3/Alsi12Cu1Fe/Alsi12Fe
Zinc alloy die casting:ZA3#,ZA5#,ZA8#
Plastic injection: PA6/PA66/ABS/PC/POM/PE
Aluminum alloy profile extrusion: 6061/6063/6082/7075
CNC machining and Turnning: 6061/6063/5052
Part Weight: From 10g to 50000g
Manufacture Process Drawing/Sample→Mold→Die casting→Deburring → Polishing→CNC Machining→Surface Finishing→ Assembly →Quality Inspection→Packaging→Delivery
Equipment Cold chamber die casting machine:180T/280T/350T/500T/800T/1250T
Injection machines: 88T/128T/160T/250T/380T/500T
CNC centers, CNC turning, CNC lathes, electrical pulse, line cutting, milling, drilling, grinding
Surface Treatment Trimming, Deburring,Polishing, Shot blasting, Sandblasting,Tumbling, Powder coating, Anodizing, Chrome, Electrophoresis, Passivation, Chemical coating
Software Pro-e/Solid work/UG/Auto CAD/CATIA
Products Application Automotive, Electric Motor, Light, Motorcycle,Bicycle, Power tool, Telecommunication, Gas Meter, Home Appliance Equipment, Compressors, Flow Meters, Pumps, Valves, Traffic Equipment, etc.

Our Advantages

  • Direct manufacturer, lower cost and quicker feedback
  • Specialist in prototyping, help you fast verify your design
  • Specialist in low quantity orders (no MOQ requirement for aluminum CNC parts)
  • Specialist in one-step production services from designing to assembly

Facility capability

 

 

Samples

 

FAQ

 

Q1. Where is your company?
A:Our company is located in HangZhou City, ZHangZhoug province, which is known as the hometown of mold
Q2. Are you a factory or trading company?
A: We are a direct and professional factory and specialized in die casting industry since 2011.
Q3.Can your company make by sample?
A: Yes, we can make by both the sample and drawing.
Q4. What do I need to provide if I want to customize products and get a offer?
A: You can send 2D & 3D drawing(.step/.stp/.igs/.dwg is prefer) or samples and detailed requirement to our team.
Q5. What’s the process of Customizing product?
A: 1. Design of product drawings/samples. 2. Confirm the drawing with the customer. 3. Make the mold.  4. Send sample to customer for approval. 5. Receive confirmation from customer and series production. 6. Quality inspection 7. Packing and shipping.
Q6. Can your company make the mold?
A: Yes, design mold and make mold and fixture by ourselves.
Q7. Your company’s yearly production capacity?
A: 200 set of molds, 5 Million die casting parts and aluminum extrusion parts, 1 Million plastic injection parts
Q8. What is the minimum order quantity?
A:No MOQ for aluminum CNC parts. Low MOQ can be provided to help you test market.
Q9. How long is the lead time?
A: Depends on the order quantity. 1 week for prototypes,Normally 3-7 weeks for mold, 2-4 weeks for series production parts.
Q10. How do you package the products?
A: Bubble bag – Carton Box – Wooden pallet. Special packaging method can be accepted.
Q11. What is the payment method?
A: T/T, WEST UNION, PAYPAL.
Q12.How is the quality?
A: Strict control before shipment.
Q13: What if I got some defective products?
A:If you find any defective products, we will exchange good products or refund you immediately. If you have any questions, please feel free to contact us.

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Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Auto Parts
Machining: CNC Machining
Material: Aluminum Alloy
Surface Preparation: Spray Coating
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

aluminum pulley

How do aluminum pulleys contribute to the efficiency of garage doors and gates?

Aluminum pulleys play a significant role in enhancing the efficiency of garage doors and gates. They contribute to the smooth operation, reliable performance, and overall functionality of these systems. Here is a detailed explanation of how aluminum pulleys contribute to the efficiency of garage doors and gates:

  • Smooth Movement: Aluminum pulleys enable smooth movement of the garage doors and gates. They are responsible for transferring the rotational motion from the opener or motor to the cables or belts that lift and lower the doors or gates. The low friction and lightweight nature of aluminum pulleys reduce resistance and enhance the smoothness of the movement, ensuring that the doors or gates open and close effortlessly, with minimal noise and vibration.
  • Reduced Wear and Tear: Aluminum pulleys help minimize wear and tear on the garage door or gate components. By providing a point of contact for the cables or belts, they distribute the load evenly, preventing localized stress or strain. The smooth rotation of aluminum pulleys reduces friction and minimizes the wear on the cables, belts, and other moving parts. This extends the lifespan of the components and reduces the frequency of maintenance or replacement, contributing to the overall efficiency of the garage doors and gates.
  • Noise Reduction: Aluminum pulleys contribute to noise reduction in garage doors and gates. The lightweight construction of aluminum pulleys, combined with their smooth operation, helps minimize vibrations and noise during the opening and closing process. This is particularly beneficial in residential areas where noise control is important, allowing for quieter operation and enhanced user experience.
  • Corrosion Resistance: Aluminum pulleys offer corrosion resistance, which is advantageous for garage doors and gates installed in outdoor or high-humidity environments. The resistance to corrosion ensures that the pulleys can withstand exposure to moisture, rain, and other environmental factors without deteriorating or affecting their performance. This contributes to the long-term efficiency and durability of the garage doors and gates, reducing the need for frequent maintenance or replacement.
  • Lightweight and Easy Installation: The lightweight nature of aluminum pulleys simplifies the installation process of garage doors and gates. It makes handling and maneuvering the pulleys easier, reducing the time and effort required for installation. The ease of installation not only enhances the efficiency of the initial setup but also facilitates any future adjustments or repairs that may be necessary.
  • Compatibility with Various Door and Gate Systems: Aluminum pulleys are compatible with various garage door and gate systems, including those that utilize cables, belts, or chains for operation. Their design allows for easy integration into different configurations and mechanisms, providing flexibility and compatibility with a wide range of garage door and gate systems. This ensures that aluminum pulleys can contribute to the efficiency of different types of doors and gates, regardless of their specific design or operation.

In conclusion, aluminum pulleys significantly contribute to the efficiency of garage doors and gates by enabling smooth movement, reducing wear and tear, minimizing noise, offering corrosion resistance, facilitating easy installation, and providing compatibility with various door and gate systems. The lightweight and durable nature of aluminum pulleys ensures reliable performance and long-term efficiency, enhancing the overall functionality and user experience of garage doors and gates.

aluminum pulley

What safety considerations should be kept in mind when using aluminum pulleys?

When using aluminum pulleys, it is important to keep several safety considerations in mind to ensure the safe operation of the system. Here is a detailed explanation of the safety considerations that should be kept in mind when using aluminum pulleys:

  • Proper Installation: Ensure that the aluminum pulleys are installed correctly according to the manufacturer’s instructions. Improper installation can lead to misalignment, belt slippage, or other issues that can compromise safety. Follow the recommended torque specifications and use appropriate fasteners to secure the pulleys in place.
  • Weight Capacity: Consider the weight capacity or load-bearing limits of the aluminum pulleys. Ensure that the pulleys are suitable for the intended application and can handle the expected loads. Exceeding the weight capacity of the pulleys can lead to structural failure, posing a safety risk.
  • Maintenance and Inspection: Regularly inspect the aluminum pulleys for signs of wear, damage, or deterioration. Implement a maintenance schedule that includes cleaning, lubrication, and inspection to ensure that the pulleys are in good condition. Address any issues promptly to prevent potential safety hazards.
  • Guarding: In certain applications, it may be necessary to install appropriate guards or protective barriers around the aluminum pulleys. Guards help prevent accidental contact with moving parts, reducing the risk of injuries. Assess the specific requirements of the system and implement suitable guarding measures as needed.
  • Safe Access and Lockout/Tagout: When performing maintenance or repair tasks involving the aluminum pulleys, follow proper lockout/tagout procedures to ensure the system is safely shut down and de-energized. Use appropriate personal protective equipment (PPE) and provide safe access to the pulleys, considering factors such as height, reach, and stability.
  • Training and Operator Awareness: Provide proper training to operators and maintenance personnel regarding the safe use and handling of aluminum pulleys. Ensure that they are aware of potential hazards, proper operating procedures, and emergency protocols. Promote a safety-conscious culture and encourage reporting of any safety concerns or incidents.

By keeping these safety considerations in mind, the risks associated with using aluminum pulleys can be minimized, and the overall safety of the system can be enhanced. Proper installation, adherence to weight capacity limits, regular maintenance and inspection, guarding when necessary, following lockout/tagout procedures, and providing adequate training and awareness contribute to a safe working environment when using aluminum pulleys.

aluminum pulley

How does the weight of aluminum pulleys impact their use in lightweight systems?

The weight of aluminum pulleys plays a significant role in their use in lightweight systems. The lightweight nature of aluminum pulleys offers several advantages and impacts their application in lightweight systems. Here is a detailed explanation of how the weight of aluminum pulleys impacts their use in lightweight systems:

  • Reduced System Weight: Aluminum pulleys contribute to reducing the overall weight of lightweight systems. As aluminum is significantly lighter than materials such as steel or iron, using aluminum pulleys instead of heavier alternatives helps to minimize the weight of the system. This reduction in weight is particularly beneficial in lightweight systems where weight reduction is a priority, such as portable or handheld devices, aerial equipment, or applications where the weight of the system directly affects performance or ease of use.
  • Improved Portability: The lightweight nature of aluminum pulleys enhances the portability of lightweight systems. Systems that incorporate aluminum pulleys can be easily transported, carried, or repositioned due to the reduced weight. This is advantageous in applications where mobility and portability are essential, such as portable lifting equipment, recreational gear, or equipment used in remote or inaccessible locations. The use of aluminum pulleys allows for easier handling and maneuverability of lightweight systems, facilitating their transportation and deployment.
  • Energy Efficiency: The weight reduction achieved by using aluminum pulleys in lightweight systems contributes to improved energy efficiency. Lighter systems require less energy to operate and move, resulting in energy savings. For example, in mechanical systems or conveyors, the reduced weight of aluminum pulleys reduces the amount of energy required for rotation or movement. This energy efficiency is beneficial in applications where power sources are limited, or where reducing energy consumption is a priority for sustainability and cost-effectiveness.
  • Reduced Strain on Components: The lighter weight of aluminum pulleys reduces the strain on other components and materials within the lightweight system. When compared to heavier alternatives, aluminum pulleys exert less force and stress on connecting structures, cables, ropes, or supporting frameworks. This reduced strain helps to extend the lifespan of the system and its components, minimizing the risk of premature wear, fatigue, or failure. It also allows for the use of lighter and more cost-effective supporting materials, further enhancing the efficiency and cost-effectiveness of lightweight systems.
  • Ease of Installation and Maintenance: Aluminum pulleys’ lightweight construction simplifies the installation and maintenance processes in lightweight systems. The reduced weight makes it easier for workers to handle and position the pulleys during installation or when performing maintenance tasks. This ease of handling improves the efficiency and safety of installation procedures, reduces the risk of strain or injury to workers, and minimizes the time and effort required for maintenance or repairs. The lightweight nature of aluminum pulleys enhances the overall usability and accessibility of lightweight systems during their lifecycle.

In summary, the weight of aluminum pulleys significantly impacts their use in lightweight systems. The lightweight construction of aluminum pulleys reduces the overall weight of the system, improves portability, enhances energy efficiency, reduces strain on components, and facilitates installation and maintenance processes. These factors make aluminum pulleys a preferred choice in lightweight systems where weight reduction, mobility, energy efficiency, and ease of handling are important considerations.

China wholesaler OEM ODM Customized Aluminum Die Casting Housing of Belt Tension Pulley   pulley puller		China wholesaler OEM ODM Customized Aluminum Die Casting Housing of Belt Tension Pulley   pulley puller
editor by CX

2024-04-22